---
title: "Diagonal shear test and flat-jack test calculations"
subject: "Design of Timber and Masonry Structures"
chapter: 8
key: "semester_5/design_of_timber_and_masonry_structures:diagonal-shear-flat-jack-numerical"
source: https://www.bctengineer.com/q/semester_5/design_of_timber_and_masonry_structures/diagonal-shear-flat-jack-numerical
site: BCT Engineering
---

# Diagonal shear test and flat-jack test calculations

Design of Timber and Masonry Structures · Chapter 8: Testing of Masonry Elements

- Asked in: year not given, 6 marks
- Video: [Flat Jack Test | How to perform Flat Jack Test on Stone and Concrete Masonry | Jack Flat Test |](https://www.youtube.com/watch?v=RLiDBKoyZFM) — Construction Factory
- Answer checked by Claude Sonnet 5.5 on 2026-10-14
- Page: https://www.bctengineer.com/q/semester_5/design_of_timber_and_masonry_structures/diagonal-shear-flat-jack-numerical
- Whole chapter: https://www.bctengineer.com/md/semester_5/design_of_timber_and_masonry_structures/chapter-8

## Question

(a) A 1.2 m × 1.2 m square brick masonry panel, 230 mm thick, is tested in diagonal compression and fails at a load of 160 kN along the diagonal. Calculate the shear strength of the masonry. (b) In a single flat-jack test, the pressure needed to restore the original distance between the gauge points was 0.62 N/mm². The jack constants are $K_m = 0.74$ and $K_a = 0.85$. Find the in-situ stress in the masonry. (c) In a push shear test, a brick is pushed horizontally and fails at 14 kN; two bed joints, each 230 mm × 110 mm, carry the shear. Find the shear stress.

## Short answer

Diagonal: f_v = 0.707×160000/(1200×230)=0.41 N/mm²; flat-jack: σ_m=0.74×0.85×0.62=0.39 N/mm²; push: τ=14000/(2×230×110)=0.28 N/mm².

## Answer

#### (a) Diagonal compression (shear) test
For a square panel (ASTM E519), the load $P$ along the diagonal produces pure shear along the other diagonal. The shear stress is

$$
f_v = \frac{0.707\,P}{A_n}, \qquad A_n = \frac{w + h}{2}\,t\,n
$$

where $w$ and $h$ are the width and height of the panel, $t$ the thickness, and $n$ the fraction of solid area (1 for a solid wall).

$$
\begin{aligned}
A_n &= \frac{1200 + 1200}{2} \times 230 \times 1 = 276\,000\ \text{mm}^2 \\
f_v &= \frac{0.707 \times 160\,000}{276\,000} = 0.41\ \text{N/mm}^2
\end{aligned}
$$

#### (b) Single flat-jack test
A slot is cut in a mortar bed joint, which relieves the vertical stress and reduces the distance between gauge points. A flat jack is inserted and pressurised until the original distance is restored. The in-situ stress is

$$
\sigma_m = K_m K_a\, p
$$

where $p$ is the jack pressure, $K_m$ the jack constant (stiffness of the jack) and $K_a$ the ratio of jack area to slot area.

$$
\sigma_m = 0.74 \times 0.85 \times 0.62 = 0.39\ \text{N/mm}^2
$$

#### (c) Push shear test
A brick is freed by removing the head joints, and a jack pushes it along the bed joints. The shear area is that of the two bed joints:

$$
A = 2 \times 230 \times 110 = 50\,600\ \text{mm}^2, \qquad \tau = \frac{14\,000}{50\,600} = 0.277\ \text{N/mm}^2
$$

If there is an overburden stress $\sigma_v$, the initial shear strength is corrected as $f_{v0} = \tau - \mu\,\sigma_v$ (with friction coefficient $\mu \approx 0.4$–$0.6$).

| Test | Result |
|---|---|
| Diagonal shear | $f_v = 0.41$ N/mm² |
| Flat jack | $\sigma_m = 0.39$ N/mm² |
| Push shear | $\tau = 0.28$ N/mm² |

**Answer: (a) 0.41 N/mm²; (b) 0.39 N/mm²; (c) 0.28 N/mm².**

## Check yourself

The answer's key points as multiple-choice questions, with the correct option and why.

1. How is shear strength found from the diagonal compression test?
   A. f_v = P / (w x t)
   B. f_v = 0.707 P / A_n, with A_n = (w + h)/2 x t x n, giving 0.41 N/mm^2
   C. f_v = 2P / A
   D. f_v = P x 0.707 x A_n
   Answer: B. The diagonal load gives pure shear on the other diagonal; A_n = 276 000 mm^2. (Key point: Diagonal compression test)

2. How does the single flat-jack test find in-situ stress?
   A. Measure crushing load of the jack
   B. A slot relieves stress and closes; the jack pressure is raised until the original gauge distance is restored
   C. Measure the pressure when the wall cracks
   D. Jack pushes a brick sideways
   Answer: B. The pressure restoring the original distance, corrected by constants, equals the existing stress. (Key point: Flat jack principle)

3. What is the in-situ stress formula?
   A. sigma = p / (K_m K_a)
   B. sigma = p + K_m + K_a
   C. sigma = K_m K_a p = 0.74 x 0.85 x 0.62 = 0.39 N/mm^2
   D. sigma = K_m p / K_a
   Answer: C. The pressure is multiplied by the jack stiffness constant and the area ratio. (Key point: Flat jack formula)

4. What area is used in the push shear test with two bed joints?
   A. One joint 230 x 110
   B. Brick face 230 x 75
   C. Head joint area
   D. Two bed joints, 2 x 230 x 110 = 50 600 mm^2, giving 0.277 N/mm^2
   Answer: D. The brick shears along two bed joints, so tau = 14 000/50 600. (Key point: Push shear test)

## Related in Design of Timber and Masonry Structures

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