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Short notes: Bakelite and Teflon

Short answer

Bakelite: thermosetting phenol–formaldehyde resin made by condensation polymerisation, cross-linked 3D network, hard, heat-resistant, used for electrical switches and handles. Teflon (PTFE): addition polymer of tetrafluoroethylene, chemically inert, very low friction, heat-resistant to 260 °C, used for non-stick coatings, insulation, and seals.

Write short notes on Bakelite and Teflon.

Bakelite

Bakelite is a phenol–formaldehyde resin, the first fully synthetic thermosetting plastic. It is made by condensation polymerisation of phenol and formaldehyde (methanal).

  1. Phenol reacts with formaldehyde (acid or base catalyst) to give o- and p-hydroxymethyl phenols: C₆H₅OH + HCHO → HOCH₂–C₆H₄–OH
  2. These condense with more phenol with loss of water, forming a linear, low molecular mass prepolymer (novolac with an acid catalyst and excess phenol; resole with a base catalyst and excess formaldehyde).
  3. On heating with a hardener (hexamethylenetetramine for novolac) or just heat for resole, –CH₂– bridges form between the rings at the o- and p-positions, giving a hard, cross-linked three-dimensional network.
   OH         OH         OH
   |          |          |
  (C₆H₃)–CH₂–(C₆H₃)–CH₂–(C₆H₃)–   (rings joined by –CH₂–;
         |            |            more CH₂ bridges cross-link
        CH₂          CH₂           the chains in 3-D)

n C₆H₅OH + n HCHO → [C₆H₃(OH)–CH₂]ₙ + n H₂O (simplified)

Bakelite is hard, rigid, heat resistant, a good electrical insulator, and does not soften on reheating. Uses:

  • Electrical switches, plugs, sockets, switch-boards and insulating parts of computers and appliances.
  • Handles of cookers, pans and irons.
  • Laminates (e.g. phenolic printed circuit boards), brake linings, and adhesive for plywood.
  • Telephone cases, radio cabinets, billiard balls, gears and bearings.

Teflon

Teflon (PTFE, polytetrafluoroethylene) is made by free-radical addition polymerisation of tetrafluoroethylene (TFE) using a persulphate initiator under pressure:

n CF₂=CF₂ → [–CF₂–CF₂–]ₙ

TFE itself is obtained by heating chlorodifluoromethane (CHClF₂) at 600–800 °C.

PTFE is chemically inert, heat resistant (up to 260 °C, m.p. 327 °C), has a very low coefficient of friction and is an excellent electrical insulator. Uses: non-stick coating on cookware, gaskets and seals, insulation of wires and cables, lining of chemical equipment, bearings, valves and surgical implants.

✓ Answer checked by Claude Opus 5.5 (high effort)

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