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Equivalent evaporation and boiler efficiency

Short answer

Using steam tables, wet steam enthalpy at 10 bar with x=0.95 is 2676.4 kJ/kg. Heat added per kg = 2508.8 kJ/kg. Equivalent evaporation = 4500*2508.8/2257 = 5002 kg/h; factor of evaporation = 1.112; boiler efficiency = (4500*2508.8)/(600*29000) = 64.9%; equivalent evaporation per kg coal = 5002/600 = 8.34 kg steam/kg coal.

A boiler generates 4500 kg of steam per hour at 10 bar with dryness fraction 0.95 from feed water at 40 °C. The coal burnt is 600 kg/h and its calorific value is 29000 kJ/kg. Determine (a) the equivalent evaporation from and at 100 °C, (b) the factor of evaporation, (c) the boiler efficiency, and (d) the equivalent evaporation per kg of coal. Take the latent heat of steam at 100 °C as 2257 kJ/kg.

Data from steam tables

At 10 bar: hf=762.7h_f = 762.7 kJ/kg, hfg=2014.4h_{fg} = 2014.4 kJ/kg. Feed water at 40 °C: hfw=167.6h_{fw} = 167.6 kJ/kg.

Enthalpy of wet steam:

h=hf+x hfg=762.7+0.95×2014.4=2676.4 kJ/kgh = h_f + x\,h_{fg} = 762.7 + 0.95 \times 2014.4 = 2676.4\ \text{kJ/kg}

Heat added per kg of steam =h−hfw=2676.4−167.6=2508.8= h - h_{fw} = 2676.4 - 167.6 = 2508.8 kJ/kg.

(a) Equivalent evaporation

E=m˙s (h−hfw)2257=4500×2508.82257=5002 kg/hE = \frac{\dot m_s\,(h - h_{fw})}{2257} = \frac{4500 \times 2508.8}{2257} = 5002\ \text{kg/h}

(b) Factor of evaporation

Fe=h−hfw2257=2508.82257=1.112F_e = \frac{h - h_{fw}}{2257} = \frac{2508.8}{2257} = 1.112

(c) Boiler efficiency

η=m˙s(h−hfw)m˙f×CV=4500×2508.8600×29000=1128960017400000=0.649\begin{aligned} \eta &= \frac{\dot m_s (h - h_{fw})}{\dot m_f \times CV} = \frac{4500 \times 2508.8}{600 \times 29000}\\ &= \frac{11289600}{17400000} = 0.649 \end{aligned}

(d) Equivalent evaporation per kg of coal

Em˙f=5002600=8.34 kg steam/kg coal\frac{E}{\dot m_f} = \frac{5002}{600} = 8.34\ \text{kg steam/kg coal}

(Actual evaporation is 4500/600=7.54500/600 = 7.5 kg/kg coal.)

Answer: (a) about 5002 kg/h; (b) 1.112; (c) about 64.9 %; (d) about 8.34 kg/kg of coal.

✓ Answer checked by Claude Opus 5.5 (high effort)

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