- Practice · 6 marks
Components of reciprocating air compressor
Short answer
Primary components: cylinder with cooling, piston and rings, connecting rod-crankshaft, suction and delivery valves, cylinder head, crankcase, flywheel, filter, receiver, and safety valve. Working cycle: suction draws in air, compression raises pressure, delivery discharges to receiver; residual clearance air re‑expands before the next suction.
Describe the primary components of a single-stage reciprocating air compressor with a neat sketch, and explain its working.
A reciprocating compressor draws air into a cylinder, compresses it by the movement of a piston, and delivers it at a higher pressure.
delivery valve suction valve
| |
+-----v-----+-----------v----+
| cylinder head |
| ______________________ |
cooling| |<-clearance->| | |cooling
fins / | | piston |==| rings| |fins /
jacket | |__________|__|_______| |jacket
+---------------+------------+
|
connecting rod
|
crank --o-- crankshaft
Primary components
| Component | Function |
|---|---|
| Cylinder | Holds the air during compression; made of cast iron with cooling fins or a water jacket |
| Piston and piston rings | Compress the air; the rings seal the gap against leakage and carry heat to the wall |
| Connecting rod and crankshaft | Convert the rotary motion of the motor into the reciprocating motion of the piston |
| Suction valve | Spring-loaded; opens automatically when the cylinder pressure falls below the suction pressure |
| Delivery valve | Opens when the cylinder pressure exceeds the receiver pressure |
| Cylinder head | Houses the valves and closes the cylinder |
| Crankcase and flywheel | The crankcase supports the shaft and holds the lubricating oil; the flywheel smooths the speed |
| Cooling system | Fins or a water jacket remove heat and keep the lubricant stable |
| Air filter and receiver | The filter cleans the inlet air; the receiver stores air and damps pulsations |
| Safety valve and unloader | Prevent over-pressure and relieve the load at starting |
Working
- Suction stroke: the piston moves away from the head, the pressure falls, the suction valve opens and air enters.
- Compression stroke: both valves are closed and the air is compressed as the piston returns.
- Delivery: when the pressure exceeds the receiver pressure, the delivery valve opens and air is delivered until the piston reaches the end of its stroke. The air in the clearance volume remains.
- Re-expansion: at the start of the next suction stroke, the trapped clearance air expands until its pressure falls below the suction pressure and the suction valve opens again.
✓ Answer checked by Claude Opus 5.5 (high effort)
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