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Compare cast iron, steel, aluminium

Short answer

Cast iron (high carbon) is brittle with high compressive strength, used for pipes and manholes. Steel (0.05-1.5% C) is strong, ductile but rusts, for structures. Aluminium (density 2700 kg/m³) is light, corrosion-resistant, conductive, for windows and cladding.

Compare the properties and uses of cast iron, steel and aluminium.

PropertyCast ironSteelAluminium
CompositionFe with 2-4.5% CFe with 0.05-1.5% CPure Al or alloys
DensityAbout 7200 kg/m³About 7850 kg/m³About 2700 kg/m³
StrengthLow tensile, high compressiveHigh tensile and compressiveLow to moderate (alloys are good)
DuctilityBrittleDuctileDuctile
WeldabilityPoorGoodFair, needs special methods
CorrosionFairRusts, needs protectionVery good (oxide film)
ConductivityLowLowHigh (thermal and electrical)
Melting point1150-1300 °C1400-1500 °C660 °C
CostLowModerateHigh
Fire resistanceGoodLoses strength at about 550 °CWeak at high temperature

Uses

  • Cast iron: pipes, columns, manhole covers, brackets, drainage fittings.
  • Steel: reinforcement, structural frames, bridges, trusses, roofs, tanks.
  • Aluminium: windows, doors, roof sheets, cladding, curtain walls, conductors.

✓ Answer checked by Claude Opus 5.5 (high effort)

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