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Thermoplastics versus thermosetting plastics

Short answer

A polymer is a large molecule made of repeating monomers; polymerization is the process of joining monomers, by addition or condensation. Thermoplastics soften on heating and harden on cooling, can be remoulded and recycled, with linear chains (e.g. PVC, polyethylene). Thermosetting plastics set permanently on first heating with cross-linked networks, cannot be remoulded, and are harder and more heat-resistant (e.g. Bakelite, epoxy).

Define polymer and polymerization. Differentiate between thermoplastics and thermosetting plastics.

Polymer and polymerization

A polymer is a large molecule made of many repeating small units (monomers) joined by chemical bonds. Polymerization is the chemical process by which monomers combine to form the polymer, by addition polymerization (no by-product, e.g. ethylene to polyethylene) or condensation polymerization (water or another small molecule is released, e.g. Bakelite).

Difference between thermoplastics and thermosetting plastics

PointThermoplasticsThermosetting plastics
Effect of heatSoften when heated, harden on cooling; repeatableSet permanently on first heating
Molecular structureLinear or slightly branched chainsCross-linked three-dimensional network
ReshapingCan be remouldedCannot be remoulded
RecyclingCan be recycledHard to recycle
Strength and hardnessSofter, less rigidHarder, more rigid, brittle
Heat and chemical resistanceLowerHigher
PolymerizationMostly additionMostly condensation
MouldingInjection moulding, extrusionCompression moulding
ExamplesPVC, polyethylene, polystyrene, acrylicBakelite, melamine, epoxy, polyester
UsesPipes, sheets, tanks, insulationSwitches, laminates, adhesives, GRP

✓ Answer checked by Claude Opus 5.5 (high effort)

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