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Water mass for pressurised vessel

Short answer

The vessel expands 0.6% to 0.503 m³ at 3000 bar. Water compresses by 15% (ΔV/V = 300/2000), so atmospheric volume needed is 0.503/0.85 = 0.5918 m³. Mass = 1000 × 0.5918 ≈ 592 kg.

A pressure vessel has an internal volume of 0.5 m³ at atmospheric pressure. It is desired to test the vessel at 3000 bar by pumping water into it. The estimated variation in the change of the empty volume of the container due to pressurization to 3000 bar is 0.6 percent. Calculate the mass of water to be pumped into the vessel to attain the desired pressure level given the bulk modulus of water as 2000 MPa.

Data: V0=0.5 m3V_0=0.5\ \text{m}^3, test pressure Δp=3000 bar=300 MPa\Delta p=3000\ \text{bar}=300\ \text{MPa}, K=2000K=2000 MPa, the empty vessel expands by 0.6 %.

Step 1: volume of the vessel at 3000 bar (expanded by 0.6 %):

Vv=0.5×1.006=0.503 m3V_v=0.5\times1.006=0.503\ \text{m}^3

Step 2: compression of water. From K=−ΔpΔV/VK=-\dfrac{\Delta p}{\Delta V/V}:

ΔVV=ΔpK=3002000=0.15\frac{\Delta V}{V}=\frac{\Delta p}{K}=\frac{300}{2000}=0.15

So the water occupies 85 % of its original (atmospheric) volume at 3000 bar. The water must fill the vessel (0.503 m³) at that pressure:

Vw(1−0.15)=0.503 ⇒ Vw=0.5030.85=0.5918 m3V_w(1-0.15)=0.503\ \Rightarrow\ V_w=\frac{0.503}{0.85}=0.5918\ \text{m}^3

Step 3: mass of water (density of water at atmospheric pressure 1000 kg/m³):

m=ρVw=1000×0.5918=591.8 kgm=\rho V_w=1000\times0.5918=591.8\ \text{kg}

Answer: about 592 kg of water must be pumped in (about 92 kg more than the 500 kg that would fill the vessel at atmospheric pressure).

✓ Answer checked by Claude Opus 5.5 (high effort)

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