- Practice · 10 marks
Iron-iron carbide phase diagram
Short answer
The Fe–Fe3C diagram shows ferrite (α BCC), austenite (γ FCC), cementite (Fe3C), pearlite and ledeburite. Invariant reactions: peritectic 1495°C L+δ→γ, eutectic 1147°C L→γ+Fe3C, eutectoid 727°C γ→α+Fe3C. It guides heat treatment temperatures and phase fractions. Limitations: equilibrium only, excludes martensite/bainite, ignores alloy effects and kinetics.
Draw the iron-iron carbide equilibrium diagram, label the phases, temperatures and compositions, and explain the invariant reactions. State the applications and limitations of the diagram.
The Fe-FeC diagram shows the phases of plain carbon steels and cast irons against carbon content (0 to 6.67 wt% C, where FeC cementite forms) and temperature, under slow cooling.
T(C) (schematic)
1538 + Liquid (L)
1495 +-- delta / peritectic (0.17%C)
1147 +--- L + g ---- eutectic (4.3%C) -- L+Fe3C
| Austenite (g) g+Fe3C Ledeburite
912 +-- a+g
727 +--- eutectoid (0.76%C) ------------------
| Ferrite+pearlite | Pearlite+Fe3C | Cast
+-----|-------|---------|-------|-----> %C
0.022 0.76 2.14 4.3 6.67
Phases
- Ferrite (): interstitial solid solution of C in BCC iron, max 0.022% C at 727 °C. Soft, ductile.
- Austenite (): C in FCC iron, max 2.14% C at 1147 °C. Non-magnetic, ductile, stable above 727 °C.
- -ferrite: C in BCC iron, up to 0.09% C at 1495 °C.
- Cementite (FeC): hard, brittle compound with 6.67% C.
- Liquid (L).
Invariant reactions
| Reaction | Temp. | C content | Equation |
|---|---|---|---|
| Peritectic | 1495 °C | 0.17% | |
| Eutectic | 1147 °C | 4.3% | (ledeburite) |
| Eutectoid | 727 °C | 0.76% | (pearlite) |
Critical lines: A (727 °C), A (GOS line, ferrite starts to form), A (SE line, cementite starts to form from austenite).
Classification by carbon
- Steel: up to 2.14% C (hypoeutectoid below 0.76, hypereutectoid 0.76-2.14).
- Cast iron: 2.14-6.67% C (hypoeutectic below 4.3, hypereutectic above).
Applications
- Selecting austenitising temperatures for annealing, normalising, hardening.
- Predicting microstructure and phase fractions with the lever rule.
- Understanding properties of steels and cast irons, and welding behaviour.
Limitations
- It is an equilibrium diagram (very slow cooling); real heat treatment produces non-equilibrium phases such as martensite and bainite, which do not appear on it.
- Alloying elements (Cr, Ni, Mn) shift transformation temperatures and the eutectoid composition; the diagram is valid only for plain carbon steel.
- It gives no information about the rate of transformation (TTT/CCT diagrams are needed).
- Cementite is actually metastable; graphite is the stable phase (Fe-C diagram).
✓ Answer checked by Claude Opus 5.5 (high effort)
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