- Practice · 6 marks
Straightness of a bed using a spirit level
The straightness of a 1200 mm lathe bed is tested with a spirit level having a 200 mm base, placed on six consecutive positions. The sensitivity is 0.02 mm per metre per division. The bubble readings in divisions are: +2, +3, +1, -1, 0, +2 (the positive readings show the level rising in the direction of travel). Plot the profile of the bed by calculating the heights at the positions and find the straightness error relative to the line joining the end points of the bed.
Rise per division
Sensitivity mm per 1000 mm, so for the 200 mm base:
Heights
Each rise is mm; the height at a position is the sum of the rises up to it.
| Position (mm) | Reading (div) | Rise (mm) | Height (mm) | Line ends (mm) | Deviation (mm) |
|---|---|---|---|---|---|
| 0 | 0.000 | 0.0000 | 0.0000 | ||
| 200 | +2 | 0.008 | 0.008 | 0.0047 | +0.0033 |
| 400 | +3 | 0.012 | 0.020 | 0.0093 | +0.0107 |
| 600 | +1 | 0.004 | 0.024 | 0.0140 | +0.0100 |
| 800 | -1 | -0.004 | 0.020 | 0.0187 | +0.0013 |
| 1000 | 0 | 0.000 | 0.020 | 0.0233 | -0.0033 |
| 1200 | +2 | 0.008 | 0.028 | 0.0280 | 0.0000 |
The line joining the end points rises mm over mm, so at the th station its height is mm.
Profile
height (mm)
0.028 | *
0.024 | *
0.020 | * * *
0.016 |
0.012 |
0.008 | *
0.004 |
0.000 *------------------------> mm
0 200 400 600 800 1000 1200
The bed is highest above the end line at 400 mm ( mm) and lowest below it at 1000 mm ( mm). The straightness error is the width of the zone between two lines parallel to the end line that enclose the profile:
Answer: straightness error = 0.014 mm over 1200 mm (maximum hump of 0.0107 mm at 400 mm).
✓ Answer checked by Claude Opus 5.5 (high effort)
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