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Hollow section replacing solid compression member

Short answer

Equating cross-sectional areas gives outer diameter 83.3 mm and inner diameter 66.7 mm.

A solid circular compression member 50mm in diameter is to be replaced by a hollow circular section of the same material. Find the size of the hollow section, if internal diameter is 0.8 times the external diameter.

Condition: the hollow member must carry the same axial load as the solid one with the same material and the same stress, so the cross-sectional area must be equal. Let the hollow section have outer diameter DD and inner diameter di=0.8Dd_i = 0.8D.

Asolid=π4(50)2=1963.5 mm2A_{solid} = \frac{\pi}{4}(50)^2 = 1963.5\ \text{mm}^2 Ahollow=π4(D2−di2)=π4D2(1−0.82)=π4D2(0.36)A_{hollow} = \frac{\pi}{4}(D^2 - d_i^2) = \frac{\pi}{4}D^2(1-0.8^2) = \frac{\pi}{4}D^2(0.36)

Equating areas:

0.36D2=502⇒D=500.6=83.33 mm,di=0.8D=66.67 mm0.36D^2 = 50^2 \Rightarrow D = \frac{50}{0.6} = 83.33\ \text{mm}, \qquad d_i = 0.8D = 66.67\ \text{mm}

Wall thickness t=D−di2=8.33t = \dfrac{D - d_i}{2} = 8.33 mm.

Comparison (why the hollow section is better in compression)

PropertySolidHollow
Area (mm²)1963.51963.5
II (mm⁴)3.0680×1053.0680\times10^{5}1.3976×1061.3976\times10^{6}
r=I/Ar = \sqrt{I/A} (mm)12.5026.68

For the same weight, the hollow section has a much larger moment of inertia and radius of gyration, so its slenderness ratio is smaller and it resists buckling better.

Answer: outer diameter ≈83.3\approx 83.3 mm and inner diameter ≈66.7\approx 66.7 mm.

✓ Answer checked by Claude Opus 5.5 (high effort)

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