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Hoop, longitudinal and max shear stress in thin cylinder

Short answer

Hoop stress from axial cut: σ_c = pd/(2t). Longitudinal stress from transverse cut: σ_l = pd/(4t). Maximum shear stress τ_max = (σ_c−σ_l)/2 = pd/(8t) = σ_l/2.

For thin cylinders loaded with internal pressure p, obtain the relation for Hoop stress, longitudinal stress and maximum shear stress.

For a thin cylinder (internal diameter dd, length LL, thickness tt, internal pressure pp, t<d/20t < d/20) the radial stress is negligible and the wall is in a state of biaxial tension.

Hoop (circumferential) stress

Cut the cylinder by a plane along its axis. The pressure acts on the projected area d×Ld\times L; two wall sections of area t×Lt\times L resist it.

p d L=2 σc t L⇒σc=pd2tp\,d\,L = 2\,\sigma_c\,t\,L \quad\Rightarrow\quad \sigma_c = \frac{pd}{2t}

Longitudinal stress

Cut across the cylinder. The pressure on the end area π4d2\frac{\pi}{4}d^2 is resisted by the ring area πd t\pi d\,t.

p π4d2=σl πd t⇒σl=pd4tp\,\frac{\pi}{4}d^2 = \sigma_l\,\pi d\,t \quad\Rightarrow\quad \sigma_l = \frac{pd}{4t}

Maximum shear stress

σc\sigma_c and σl\sigma_l are principal stresses (no shear on these planes), so

τmax=σc−σl2=pd8t\tau_{max} = \frac{\sigma_c-\sigma_l}{2} = \frac{pd}{8t}

Summary

QuantityExpressionRelation
Hoop stresspd2t\dfrac{pd}{2t}2σl2\sigma_l
Longitudinal stresspd4t\dfrac{pd}{4t}12σc\tfrac12\sigma_c
Max shear stresspd8t\dfrac{pd}{8t}12σl\tfrac12\sigma_l, 14σc\tfrac14\sigma_c

✓ Answer checked by Claude Opus 5.5 (high effort)

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