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Speed of 220 V series motor at reduced load current

Short answer

Using N ∝ Eb/I and Eb=V−I(Ra+Rse)−3 V, with I1=38 A and Eb1=194.2 V: at 19 A, Eb2=205.6 V and N2≈1270 rpm; at 1 A, Eb3=216.4 V and N3≈25,400 rpm. This shows a series motor must never run without load.

A 220 V DC series motor draws full-load line current of 38 A at the rated speed of 600 rpm. The motor has armature resistance of 0.4 Ω and the series field resistance is 0.2 Ω. The brush voltage drop irrespective of load is 3.0 volts, find: a) The speed of the motor when the load current drops to 19 A. b) The speed on removal of load when the motor takes only 1 A from the supply.

In a series motor flux is proportional to the series field (line) current, below saturation. So

N∝Ebϕ∝EbI,Eb=V−I(Ra+Rse)−VbrushN \propto \frac{E_b}{\phi} \propto \frac{E_b}{I}, \qquad E_b = V - I(R_a + R_{se}) - V_{brush}

Given: V=220V = 220 V, I1=38I_1 = 38 A, N1=600N_1 = 600 rpm, Ra+Rse=0.4+0.2=0.6 ΩR_a + R_{se} = 0.4 + 0.2 = 0.6\ \Omega, brush drop 3 V.

Eb1=220−38×0.6−3=194.2 VE_{b1} = 220 - 38 \times 0.6 - 3 = 194.2\ \text{V}

a) Speed at 19 A

Eb2=220−19×0.6−3=205.6 VN2=N1×Eb2Eb1×I1I2=600×205.6194.2×3819=1270.4 rpm\begin{aligned} E_{b2} &= 220 - 19 \times 0.6 - 3 = 205.6\ \text{V} \\ N_2 &= N_1 \times \frac{E_{b2}}{E_{b1}} \times \frac{I_1}{I_2} \\ &= 600 \times \frac{205.6}{194.2} \times \frac{38}{19} = 1270.4\ \text{rpm} \end{aligned}

b) Speed at 1 A (load removed)

Eb3=220−1×0.6−3=216.4 VN3=600×216.4194.2×381=25 406 rpm\begin{aligned} E_{b3} &= 220 - 1 \times 0.6 - 3 = 216.4\ \text{V} \\ N_3 &= 600 \times \frac{216.4}{194.2} \times \frac{38}{1} = 25\,406\ \text{rpm} \end{aligned}

Answer: a) N≈1270N \approx 1270 rpm; b) N≈25 400N \approx 25\,400 rpm.

This dangerously high value (about 42 times rated speed) shows why a series motor must never be started or run without load: as current falls, flux falls and speed rises without limit. (In practice residual flux and windage keep it a little lower, but it would still be destructive.)

✓ Answer checked by Claude Opus 5.5 (high effort)

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