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Single plate clutch and diaphragm spring clutch

Short answer

A clutch connects engine and transmission for smooth starts and gear changes. A single plate dry clutch has a friction disc clamped between flywheel and pressure plate by springs. Diaphragm spring clutch uses a dished disc with fingers, giving constant clamp load, lower pedal effort and compactness, unlike coil spring clutches.

What is the purpose of a clutch in an automobile? With a neat sketch describe the construction and working of a single plate dry friction clutch. How does a diaphragm spring clutch differ from a coil spring clutch?

Purpose

The clutch connects and disconnects the engine from the transmission. It lets the driver (1) start the engine without load, (2) move the vehicle smoothly from rest, (3) change gears, and (4) protect the drive line from shock.

Single plate dry clutch

 Engine flywheel   Clutch plate     Pressure plate  Cover
 |==============|  |====lining===|  |=======|=======|
 |  (friction   |<-| disc, hub   |<-| springs push  |
 |   face)      |  | on splined  |  |  plate        |
                    | gearbox in- |  [release lever] <- release
                    | put shaft   |                    bearing

Main parts

  • Flywheel: drives the clutch cover and provides one friction surface.
  • Clutch (friction) plate: a steel disc with friction linings riveted on both sides, and a hub that slides on the splined input shaft of the gearbox. Torsional (damper) springs absorb shocks.
  • Pressure plate: a heavy cast-iron ring pressed against the clutch plate by springs.
  • Springs, release levers, release (throwout) bearing, and clutch pedal linkage or hydraulic cylinder.

Working

  1. Engaged (pedal released): the springs clamp the clutch plate between the flywheel and the pressure plate, and torque is transmitted by friction to the gearbox shaft.
  2. Disengaged (pedal pressed): the release bearing pushes the levers, which pull the pressure plate back; the clutch plate is free and no torque is transmitted.

The torque transmitted is T=μWRmnT = \mu W R_m n, where μ\mu is the coefficient of friction, WW the axial force, RmR_m the mean radius and nn the number of friction surfaces (2).

Diaphragm spring vs coil spring clutch

PointCoil springDiaphragm spring
SpringSeveral coil springs with separate release leversOne dished steel disc with radial fingers (acts as both spring and release lever)
PartsMoreFewer, compact
Pedal effortHigher; rises as the springs are compressed furtherLower; the spring load falls after a point during release
High-speed behaviourSprings may bow under centrifugal force and lose clamping loadNot affected by centrifugal force
Clamp load as lining wearsFallsRemains almost constant
UseOlder and heavy vehiclesModern cars

✓ Answer checked by Claude Opus 5.5 (high effort)

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