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Mechanical and physical causes of deterioration

Short answer

Mechanical causes include overloading, impact, vibration, settlement, and abrasion. Physical causes are freeze-thaw cycles, thermal effects, drying shrinkage, salt crystallization, and wetting/drying, all of which increase permeability and accelerate chemical attack.

Describe the mechanical and physical causes of concrete deterioration.

Mechanical causes

Mechanical causes are those from applied loads and impacts:

  • Overloading and structural defects, causing cracks beyond design level.
  • Impact (vehicle collision, pile driving, falling objects), vibration and fatigue from machinery or traffic, causing cracks and spalling.
  • Settlement and movement of supports, and earthquakes.
  • Abrasion and erosion by traffic, water flow with silt and cavitation, which wear the surface.
  • Explosion, blasting.

Control: correct design for loads, joints, stiff foundations, hard aggregate and high strength for wearing surfaces.

Physical causes

CauseMechanismEffect and control
Freezing and thawingWater in pores freezes, expanding by 9%, causing hydraulic pressure; repeated cyclesScaling, cracking, D-cracking. Use air entrainment (4 to 7%), low w/c, sound aggregate
Thermal effects (temperature cycle, fire)Differential expansion/contraction; above 300 °C paste loses water, above 500 °C Ca(OH)2 decomposesCracking, spalling, loss of strength. Joints, cover, insulation
Shrinkage and moisture movementDrying shrinkage restrained by steel/supportsCracks, which open the way for aggressive agents. Low w/c, curing, joints
AbrasionWear by traffic, sliding or rollingSurface loss in pavements, floors. Hard aggregates, high strength, surface treatments
Erosion and cavitationHigh velocity water with silt, or vapour bubbles collapsingPitting of spillways. Smooth surface, high-strength concrete
Salt crystallisationSalt solution crystallises in pores on dryingPressure causing scaling and efflorescence. Dense concrete, membranes
Wetting and dryingMoisture gradients cause cyclic stressCracking and surface deterioration

All physical processes increase permeability and speed up chemical attack, so low w/c, good curing and compaction help in all of them.

✓ Answer checked by Claude Sonnet 5.5

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