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Construction of synchronous machine and rotor types

Short answer

The stator core is laminated with three-phase distributed windings. The rotor carries the DC field. Salient-pole rotors have projecting poles, non-uniform air gap, many poles, and are used in low-speed hydro generators. Cylindrical (turbo) rotors are smooth forged steel, have uniform air gap, 2–4 poles, and are used in high-speed steam and gas turbine alternators.

With neat sketch, explain about constructional features of synchronous machine. Discuss different types of rotor and their applications.

A synchronous machine has a stationary armature (stator) and a rotating field system (rotor) excited by DC; the rotor runs at synchronous speed Ns=120f/PN_s = 120f/P.

        +-------------------------+
        |  stator frame           |
        |  +-------------------+  |
        |  | stator core with  |  |
        |  | 3-ph winding slots|  |
        |  |     +-------+     |  |
        |  |     | rotor | <-- DC via slip rings
        |  |     | (N/S) |     |  |
        |  |     +-------+     |  |
        |  +-------------------+  |
        +-------------------------+

Stator (armature)

  • Frame of cast iron or welded steel supports the core.
  • Core of thin silicon-steel laminations (to reduce eddy and hysteresis losses) with slots on the inner surface.
  • Three-phase winding, usually double-layer, short-pitched and distributed, placed in the slots; usually star connected.

Rotor and field

The field winding is fed with DC through slip rings and brushes (or a brushless exciter). There are two types of rotor:

PointSalient-pole rotorCylindrical (non-salient) rotor
ShapeProjecting poles bolted on a spiderSmooth solid forged-steel cylinder with slots
Diameter / lengthLarge diameter, short lengthSmall diameter, long length
PolesMany (4 to 60+)2 or 4
SpeedLow/medium (100–1000 rpm)High (1500/3000 rpm)
Air gapNon-uniformUniform
Damper windingFitted in pole facesNot usually needed
Prime moverHydraulic turbine, diesel engineSteam/gas turbine (turbo-alternator)
ApplicationHydro power plants (e.g. most Nepali hydro plants)Thermal and nuclear plants

✓ Answer checked by Claude Sonnet 5.5

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