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Plane wall with temperature dependent conductivity

Short answer

Integrating Fourier's law with k = k0(1+bT) gives heat flow using the mean conductivity k_m = k0[1 + b(T1+T2)/2]. For the given wall, k_m = 1.016 W/m K and heat flux q = 2.85 kW/m^2.

The thermal conductivity of a material varies with temperature as k = k0(1 + bT). Derive an expression for the steady heat flow through a plane wall of thickness L and area A with surface temperatures T1 and T2, and show that the temperature distribution is non-linear. Find the heat flux through a 0.25 m thick wall with k0 = 0.8 W/m K, b = 0.0006 per K, T1 = 800 °C and T2 = 100 °C.

Derivation

For steady one-dimensional flow, QQ is constant along xx:

Q=−kAdTdx=−k0(1+bT)AdTdxQ = -kA\frac{dT}{dx} = -k_0(1+bT)A\frac{dT}{dx}

Separate the variables and integrate from x=0x = 0 (T1T_1) to x=Lx = L (T2T_2):

Q∫0Ldx=−k0A∫T1T2(1+bT) dTQ\int_0^L dx = -k_0A\int_{T_1}^{T_2}(1+bT)\,dT QL=k0A[(T1−T2)+b2(T12−T22)]QL = k_0A\left[(T_1 - T_2)+\frac{b}{2}\left(T_1^2-T_2^2\right)\right] Q=k0AL[1+b2(T1+T2)](T1−T2)=kmA (T1−T2)LQ = \frac{k_0A}{L}\left[1+\frac{b}{2}(T_1+T_2)\right](T_1-T_2) = \frac{k_mA\,(T_1-T_2)}{L}

So the heat flow is the same as for constant conductivity equal to the mean value km=k0[1+b T1+T22]k_m = k_0\left[1+b\,\dfrac{T_1+T_2}{2}\right], the value of kk at the average temperature.

Shape of temperature profile

Integrating only up to a general xx gives a quadratic in TT: T+b2T2=T1+b2T12−Qxk0AT + \dfrac{b}{2}T^2 = T_1+\dfrac{b}{2}T_1^2 - \dfrac{Q x}{k_0A}. Since it is quadratic in TT, TT is not linear in xx. Where kk is large the gradient is small, and where kk is small the gradient is steep. For b>0b > 0 the hot side has the larger kk, so the profile is flatter near the hot face and steeper near the cold face (concave downward).

Numerical value

km=0.8[1+0.0006×800+1002]=0.8(1.27)=1.016 W/m Kq=km (T1−T2)L=1.016×7000.25=2845 W/m2\begin{aligned} k_m &= 0.8\left[1 + 0.0006\times\frac{800+100}{2}\right] = 0.8(1.27) = 1.016\ \text{W/m K}\\ q &= \frac{k_m\,(T_1-T_2)}{L} = \frac{1.016\times700}{0.25} = 2845\ \text{W/m}^2 \end{aligned}

Answer: q≈2.85 kW/m2q \approx 2.85\ \text{kW/m}^2 with km=1.016k_m = 1.016 W/m K.

✓ Answer checked by Claude Sonnet 5.5

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