- Practice · 5 marks
V-belt compared with flat belt
Short answer
Flat belt uses friction on a flat pulley; V-belt wedges in a groove, giving an effective friction coefficient μ/sinβ. The tension ratio is (T₁−Tc)/(T₂−Tc)=e^(μθ/sinβ). Because sinβ<1, the exponent is larger, allowing a higher T₁/T₂ and more power for the same tight-side tension.
Differentiate between flat belt drives and V-belt drives. Derive the ratio of tensions for a V-belt and explain why a V-belt can transmit more power.
Differences
| Point | Flat belt | V-belt |
|---|---|---|
| Cross-section | Rectangular, thin, wide | Trapezoidal, wedges in a groove |
| Grip | By friction on the flat face | Wedging action in the groove gives a much higher normal force |
| Power per belt | Lower | Higher |
| Centre distance | Large (up to about 10 m) | Short (compact drives) |
| Speed ratio | Up to about 5 | Up to about 7 to 10 |
| Slip | More; the belt may slip and creep | Little slip |
| Belt joint | Joint needed (laced, cemented), causes noise | Endless belt, no joint |
| Multiple belts | Single belt | Several belts side by side |
| Speed and smoothness | Suits long drives and high speeds (up to about 50 m/s) | Quiet; absorbs shock |
| Cost | Cheaper belt and pulleys | More expensive |
| Pulley | Plain or crowned | Grooved sheaves |
Ratio of tensions in a V-belt
The belt sits in a groove whose included angle is (usually 34 to 40 degrees). If is the total normal reaction from the two flanks, each flank carries a normal reaction with . The friction on both flanks is .
So the V-belt behaves like a flat belt with an effective coefficient of friction . Using the flat-belt derivation:
Why a V-belt transmits more power
For to , , so the exponent is about three times larger. With and (2.79 rad), a flat belt gives , while a V-belt with gives . A bigger ratio means a bigger difference in tension for the same tight-side tension, and thus more power. The belt need not be stretched so tightly, so the bearing loads are smaller.
✓ Answer checked by Claude Opus 5.5 (high effort)
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