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V-belt compared with flat belt

Short answer

Flat belt uses friction on a flat pulley; V-belt wedges in a groove, giving an effective friction coefficient μ/sinβ. The tension ratio is (T₁−Tc)/(T₂−Tc)=e^(μθ/sinβ). Because sinβ<1, the exponent is larger, allowing a higher T₁/T₂ and more power for the same tight-side tension.

Differentiate between flat belt drives and V-belt drives. Derive the ratio of tensions for a V-belt and explain why a V-belt can transmit more power.

Differences

PointFlat beltV-belt
Cross-sectionRectangular, thin, wideTrapezoidal, wedges in a groove
GripBy friction on the flat faceWedging action in the groove gives a much higher normal force
Power per beltLowerHigher
Centre distanceLarge (up to about 10 m)Short (compact drives)
Speed ratioUp to about 5Up to about 7 to 10
SlipMore; the belt may slip and creepLittle slip
Belt jointJoint needed (laced, cemented), causes noiseEndless belt, no joint
Multiple beltsSingle beltSeveral belts side by side
Speed and smoothnessSuits long drives and high speeds (up to about 50 m/s)Quiet; absorbs shock
CostCheaper belt and pulleysMore expensive
PulleyPlain or crownedGrooved sheaves

Ratio of tensions in a V-belt

The belt sits in a groove whose included angle is 2β2\beta (usually 34 to 40 degrees). If RR is the total normal reaction from the two flanks, each flank carries a normal reaction RnR_n with R=2Rnsin⁡βR = 2R_n \sin\beta. The friction on both flanks is 2μRn=μRsin⁡β2\mu R_n = \dfrac{\mu R}{\sin\beta}.

So the V-belt behaves like a flat belt with an effective coefficient of friction μ/sin⁡β\mu/\sin\beta. Using the flat-belt derivation:

T1−TcT2−Tc=eμθ/sin⁡β\frac{T_1 - T_c}{T_2 - T_c} = e^{\mu\theta/\sin\beta}

Why a V-belt transmits more power

For β=17∘\beta = 17^\circ to 20∘20^\circ, sin⁡β≈0.3\sin\beta \approx 0.3, so the exponent is about three times larger. With μ=0.3\mu = 0.3 and θ=160∘\theta = 160^\circ (2.79 rad), a flat belt gives e0.84=2.3e^{0.84} = 2.3, while a V-belt with β=20∘\beta = 20^\circ gives e0.84/0.342=e2.45=11.6e^{0.84/0.342} = e^{2.45} = 11.6. A bigger ratio T1/T2T_1/T_2 means a bigger difference in tension for the same tight-side tension, and thus more power. The belt need not be stretched so tightly, so the bearing loads are smaller.

✓ Answer checked by Claude Opus 5.5 (high effort)

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