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SHM follower motion with a disc cam

Short answer

SHM follower: s = h/2(1-cos(πθ/β)), v = πhω/2β sin(πθ/β), a = π²hω²/2β² cos(πθ/β). Given h=40mm, β=120°, ω=31.416 rad/s, at θ=45°: s=12.35mm, v=0.871m/s, a=17.00m/s². Maximum v=0.942m/s at mid-rise, maximum a=44.41m/s² at start.

A disc cam rotates at a uniform speed of 300 rpm and raises a knife-edge follower through 40 mm with simple harmonic motion during 120 degrees of cam rotation. Derive the expressions for displacement, velocity and acceleration of the follower during rise, and calculate their values when the cam has turned 45 degrees from the start of the rise. Also find the maximum velocity and acceleration of the follower.

Derivation

In SHM the follower moves like the projection of a point moving on a circle of diameter equal to the lift hh. Let the cam turn through θ\theta during the rise angle β\beta. The point on the auxiliary circle turns through πθ/β\pi\theta/\beta while the cam turns θ\theta.

s=h2(1−cos⁡πθβ)s = \frac{h}{2}\left(1 - \cos\frac{\pi\theta}{\beta}\right)

With θ=ωt\theta = \omega t, differentiating with respect to time:

v=dsdt=πhω2βsin⁡πθβv = \frac{ds}{dt} = \frac{\pi h\omega}{2\beta}\sin\frac{\pi\theta}{\beta} a=dvdt=π2hω22β2cos⁡πθβa = \frac{dv}{dt} = \frac{\pi^2 h\omega^2}{2\beta^2}\cos\frac{\pi\theta}{\beta}

Maximum velocity is at mid-rise (θ=β/2\theta = \beta/2) and maximum acceleration is at the start (θ=0\theta = 0).

Numerical

Data: h=0.040h = 0.040 m, β=120∘=2.0944\beta = 120^\circ = 2.0944 rad, ω=2π×30060=31.416\omega = \dfrac{2\pi \times 300}{60} = 31.416 rad/s, θ=45∘\theta = 45^\circ.

πθβ=π×45120=1.1781 rad=67.5∘\frac{\pi\theta}{\beta} = \frac{\pi \times 45}{120} = 1.1781\ \text{rad} = 67.5^\circ

At θ=45∘\theta = 45^\circ:

s=0.020(1−cos⁡67.5∘)=0.020(1−0.3827)=12.35 mmv=π(0.040)(31.416)2(2.0944)sin⁡67.5∘=0.871 m/sa=π2(0.040)(987.0)2(2.0944)2cos⁡67.5∘=17.00 m/s2\begin{aligned} s &= 0.020(1 - \cos 67.5^\circ) = 0.020(1 - 0.3827) = 12.35\ \text{mm} \\ v &= \frac{\pi(0.040)(31.416)}{2(2.0944)}\sin 67.5^\circ = 0.871\ \text{m/s} \\ a &= \frac{\pi^2(0.040)(987.0)}{2(2.0944)^2}\cos 67.5^\circ = 17.00\ \text{m/s}^2 \end{aligned}

Maximum values:

vmax=πhω2β=0.942 m/s,amax=π2hω22β2=44.41 m/s2v_{max} = \frac{\pi h\omega}{2\beta} = 0.942\ \text{m/s}, \qquad a_{max} = \frac{\pi^2 h\omega^2}{2\beta^2} = 44.41\ \text{m/s}^2

Answer: at 45∘45^\circ: s=12.35s = 12.35 mm, v=0.871v = 0.871 m/s, a=17.00a = 17.00 m/s2^2; vmax=0.942v_{max} = 0.942 m/s, amax=44.41a_{max} = 44.41 m/s2^2.

✓ Answer checked by Claude Opus 5.5 (high effort)

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