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Tests on road aggregates

Short answer

Tests include aggregate crushing value (strength), Los Angeles abrasion (hardness), impact value (toughness), soundness (durability), flakiness/elongation (shape), specific gravity/absorption, stripping (adhesion) and grading. They ensure aggregate resists traffic loads, weathering and bitumen stripping; e.g. ACV ≤30% for wearing course, LA abrasion ≤30%.

What are the laboratory tests performed on road aggregates to judge their suitability in road construction? Describe their significance.

Road aggregates are tested in the laboratory for strength, hardness, toughness, durability, shape and bitumen affinity (IS:2386 and IRC/NRS 2070 specifications).

TestWhat it measuresSignificance / typical limit
Crushing value (IS:2386 Pt IV)Resistance to a gradually applied loadStrength; ACV not more than 30% for wearing course, 45% for base
Los Angeles abrasionResistance to wear and impactHardness/toughness; max 30-40%
Impact valueResistance to sudden shock loadToughness; AIV not more than 30% (wearing course), 45% (base)
Abrasion (Deval)/attritionWear by rubbing and trafficHardness; Deval abrasion not more than 3% by weight
SoundnessWeathering by sodium/magnesium sulphate cyclesDurability; loss not more than 12% (Na2SO4) or 18% (MgSO4)
Shape tests - flakiness & elongationProportion of flat and long particlesCombined FI + EI not more than 30-35%; flat or elongated pieces break and give poor interlock
Specific gravity & water absorptionDensity and porosityPorous aggregate is weaker and absorbs bitumen; absorption not more than 2%
Stripping / bitumen affinity (coating & stripping, water immersion)Adhesion of bitumen to aggregateHydrophilic aggregates strip in the presence of water; retained coating at least 95%
Polished stone value (PSV)Skid resistance (surface aggregate)PSV not less than 55-60 for wearing course
Grading/sieve analysisParticle size distributionMix stability and density

Why these are needed

  • Strength tests (ACV, AIV, LAA) make sure the aggregate does not break under rollers and traffic.
  • Hardness/abrasion tests prevent early wear of the surface.
  • Soundness ensures durability against rain, frost and chemical weathering.
  • Shape tests help in good packing and compaction.
  • Affinity tests make sure the bituminous layer does not strip in the presence of water.

✓ Answer checked by Claude Opus 5.5 (high effort)

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