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Iron ring with saw cut, 4 mWb flux

Short answer

Compute iron path length (0.9415 m) and cross-sectional area (4.909×10^-4 m^2). Total reluctance = iron + gap = 3.529×10^6 AT/Wb. Current = flux × reluctance / N = 4×10^-3 × 3.529×10^6 / 500 = 28.2 A.

A ring of 30 cm mean diameter is made up of round iron rod 2.5 cm in diameter. A saw cut of 1 mm is made on the ring. It is uniformly wound with 500 turns of wire. Calculate the current required by the exciting coil to produce a total flux of 4 mWb. Assume a relative permeability of iron at this flux density as 800. Neglect leakage and fringing.

The exciting current is found from the total mmf, which is the sum of the mmf for the iron path and for the air gap, using the reluctance of each part.

Given: mean diameter D=30D = 30 cm, rod diameter d=2.5d = 2.5 cm, gap lg=1l_g = 1 mm, N=500N = 500, Φ=4\Phi = 4 mWb, μr=800\mu_r = 800.

Dimensions

ltotal=πD=π×0.30=0.9425 mli=0.9425−0.001=0.9415 mA=π4(0.025)2=4.909×10−4 m2\begin{aligned} l_{total} &= \pi D = \pi \times 0.30 = 0.9425\ \text{m} \\ l_i &= 0.9425 - 0.001 = 0.9415\ \text{m} \\ A &= \frac{\pi}{4}(0.025)^2 = 4.909\times10^{-4}\ \text{m}^2 \end{aligned}

Reluctances

Si=liμ0μrA=0.94154π×10−7×800×4.909×10−4=1.908×106 AT/WbSg=lgμ0A=0.0014π×10−7×4.909×10−4=1.621×106 AT/Wb\begin{aligned} S_i &= \frac{l_i}{\mu_0\mu_r A} = \frac{0.9415}{4\pi\times10^{-7}\times800\times4.909\times10^{-4}} = 1.908\times10^{6}\ \text{AT/Wb} \\ S_g &= \frac{l_g}{\mu_0 A} = \frac{0.001}{4\pi\times10^{-7}\times4.909\times10^{-4}} = 1.621\times10^{6}\ \text{AT/Wb} \end{aligned}

The two reluctances are in series (the same flux passes through both), so S=Si+Sg=3.529×106S = S_i + S_g = 3.529\times10^{6} AT/Wb.

Mmf and current

NI=ΦS=4×10−3×3.529×106=14 116 ATI=14 116500=28.23 A\begin{aligned} NI &= \Phi S = 4\times10^{-3}\times3.529\times10^{6} = 14\,116\ \text{AT} \\ I &= \frac{14\,116}{500} = 28.23\ \text{A} \end{aligned}

The flux density is B=Φ/A=8.15B = \Phi/A = 8.15 T, which is far above the saturation of real iron, so the given μr=800\mu_r = 800 is only an assumption of the problem.

Answer: I≈28.2I \approx 28.2 A

✓ Answer checked by Claude Opus 5.5 (high effort)

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