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Thermocouple time constant and frequency response

Short answer

Using T(t) = 200 - 175e^(-t/2). (a) Time to 190°C is 5.72 s. (b) Reading at 5 s is 185.6°C. (c) 99% step time is 9.21 s. (d) At 0.1 Hz, ωτ = 1.2566, amplitude ratio 0.623, phase lag 51.5°.

A thermocouple of time constant 2 s, initially at 25 ∘^\circC, is suddenly plunged into a bath at 200 ∘^\circC. Treat it as a first-order system of unit static sensitivity. Find (a) the time taken to indicate 190 ∘^\circC, (b) the indication after 5 s, (c) the time to reach 99% of the step, and (d) the amplitude ratio and phase lag if the bath temperature varies sinusoidally at 0.1 Hz.

For a first-order system with unit sensitivity, a step from Ti=25 ∘T_i = 25\ ^\circC to T∞=200 ∘T_\infty = 200\ ^\circC gives

T(t)=T∞−(T∞−Ti)e−t/τ=200−175 e−t/2T(t) = T_\infty - (T_\infty - T_i)e^{-t/\tau} = 200 - 175\,e^{-t/2}

(a) Time to indicate 190 ∘^\circC

190=200−175e−t/2⇒e−t/2=10175⇒t=−2ln⁡(0.05714)=5.72 s190 = 200 - 175e^{-t/2} \Rightarrow e^{-t/2} = \frac{10}{175} \Rightarrow t = -2\ln(0.05714) = 5.72\ \text{s}

(b) Reading after 5 s

T=200−175e−5/2=200−175(0.0821)=185.6 ∘CT = 200 - 175e^{-5/2} = 200 - 175(0.0821) = 185.6\ ^\circ\text{C}

(c) Time for 99% of the step

e−t/τ=0.01⇒t=τln⁡100=2(4.605)=9.21 se^{-t/\tau} = 0.01 \Rightarrow t = \tau\ln 100 = 2(4.605) = 9.21\ \text{s}

(d) Sinusoidal bath temperature at 0.1 Hz

ω=2π(0.1)=0.6283\omega = 2\pi(0.1) = 0.6283 rad/s, so ωτ=1.2566\omega\tau = 1.2566.

M=11+(ωτ)2=11+1.579=0.623M = \frac{1}{\sqrt{1 + (\omega\tau)^2}} = \frac{1}{\sqrt{1 + 1.579}} = 0.623 ϕ=−tan⁡−1(ωτ)=−tan⁡−1(1.2566)=−51.5∘\phi = -\tan^{-1}(\omega\tau) = -\tan^{-1}(1.2566) = -51.5^\circ

The thermocouple shows only 62.3% of the true amplitude and lags by 51.5∘51.5^\circ (time lag =51.5/360×10=1.43= 51.5/360 \times 10 = 1.43 s).

Answer: (a) 5.72 s; (b) 185.6 ∘^\circC; (c) 9.21 s; (d) amplitude ratio 0.623, phase lag 51.5∘51.5^\circ.

✓ Answer checked by Claude Opus 5.5 (high effort)

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