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Requirements of conductors for overhead lines

Short answer

Conductors need high electrical conductivity, high tensile strength, low specific gravity, low cost, flexibility, corrosion resistance, low thermal expansion, high melting point, and resistance to fatigue. ACSR (aluminium conductor steel-reinforced) best meets these requirements.

Mention the main requirements of conductors for overhead transmission lines.

A conductor for an overhead line should carry current efficiently and safely for many years under mechanical and weather loads. Its main requirements are:

  1. High electrical conductivity (low resistivity) to reduce I2RI^2R loss and voltage drop.
  2. High tensile strength to withstand its own weight, wind and ice loading and allow long spans with less sag.
  3. Low specific gravity (light weight) so that towers can be lighter and sag is smaller.
  4. Low cost and easy availability so the line is economical.
  5. Flexibility: easy to handle, string and wind on drums (achieved by stranding).
  6. Durability and corrosion resistance against weather and pollution.
  7. Low coefficient of thermal expansion so that sag does not change much with temperature.
  8. High melting point / ability to work hot to carry overloads and short-circuit currents.
  9. Larger diameter (for EHV) to reduce corona.
  10. Not brittle; should resist fatigue from vibration.
MaterialComment
CopperBest conductivity, costly, heavy
AluminiumLight and cheap, lower strength
ACSRAluminium for current, steel core for strength; most used (e.g. ACSR Dog, Bear, Moose in Nepal)
AAACAluminium alloy, good strength, corrosion-resistant
Galvanised steelVery strong, poor conductivity; used for earth wires and long river crossings

ACSR meets most of these requirements and is widely used in Nepal's transmission and distribution lines.

✓ Answer checked by Claude Opus 5.5 (high effort)

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