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Convergent-divergent steam nozzle design

Short answer

Using critical pressure ratio for superheated steam (0.546): throat pressure 5.46 bar. Throat velocity √(2n/(n+1) p1v1) = 512.9 m/s, throat area 10.84 cm² (diameter 37.2 mm). Exit velocity 845.6 m/s, exit area 17.76 cm² (diameter 47.6 mm).

Steam at 10 bar and 250 degrees C (specific volume 0.2327 m³/kg) expands isentropically in a convergent-divergent nozzle to a back pressure of 1.5 bar. The mass flow rate is 1.5 kg/s. Taking the index of expansion n = 1.3 for superheated steam and neglecting the inlet velocity, find (a) the throat pressure, (b) the throat velocity and throat area, and (c) the exit velocity, exit area, and diameters at throat and exit.

Given: p1=10p_1=10 bar =106=10^6 Pa, v1=0.2327v_1=0.2327 m³/kg, n=1.3n=1.3, p2=1.5p_2=1.5 bar, m=1.5m=1.5 kg/s.

p1v1=232.7p_1v_1=232.7 kJ/kg.

(a) Throat (critical) pressure

ptp1=(2n+1)nn−1=(22.3)4.333=0.5457\frac{p_t}{p_1}=\left(\frac{2}{n+1}\right)^{\frac{n}{n-1}}=\left(\frac{2}{2.3}\right)^{4.333}=0.5457 pt=0.5457×10=5.46 barp_t=0.5457\times10=5.46\ \text{bar}

Since p2/p1=0.150<0.5457p_2/p_1=0.150<0.5457, the exit pressure is below the critical pressure, so a convergent-divergent nozzle is needed.

(b) Throat velocity and area

Vt=2nn+1p1v1=2×1.32.3×106×0.2327=512.9 m/sV_t=\sqrt{\frac{2n}{n+1}p_1v_1}=\sqrt{\frac{2\times1.3}{2.3}\times10^6\times0.2327}=512.9\ \text{m/s}

Specific volume at throat:

vt=v1(p1pt)1/n=0.2327×(10.5457)1/1.3=0.3708 m3/kgv_t=v_1\left(\frac{p_1}{p_t}\right)^{1/n}=0.2327\times\left(\frac{1}{0.5457}\right)^{1/1.3}=0.3708\ \text{m}^3/\text{kg} At=m vtVt=1.5×0.3708512.9=10.84 cm2(dt=37.2 mm)A_t=\frac{m\,v_t}{V_t}=\frac{1.5\times0.3708}{512.9}=10.84\ \text{cm}^2\quad\Big(d_t=37.2\ \text{mm}\Big)

(c) Exit conditions

V2=2nn−1p1v1[1−(p2p1)n−1n]=8.667×106×0.2327×[1−0.6455]=845.6 m/sV_2=\sqrt{\frac{2n}{n-1}p_1v_1\left[1-\left(\frac{p_2}{p_1}\right)^{\frac{n-1}{n}}\right]} =\sqrt{8.667\times10^6\times0.2327\times\left[1-0.6455\right]}=845.6\ \text{m/s} v2=v1(p1p2)1/n=0.2327×(101.5)1/1.3=1.0013 m3/kgv_2=v_1\left(\frac{p_1}{p_2}\right)^{1/n}=0.2327\times\left(\frac{10}{1.5}\right)^{1/1.3}=1.0013\ \text{m}^3/\text{kg} A2=m v2V2=1.5×1.0013845.6=17.76 cm2(d2=47.6 mm)A_2=\frac{m\,v_2}{V_2}=\frac{1.5\times1.0013}{845.6}=17.76\ \text{cm}^2\quad\Big(d_2=47.6\ \text{mm}\Big)

Area ratio A2/At=1.64A_2/A_t=1.64.

Answer: (a) pt=5.46p_t=5.46 bar; (b) Vt=512.9V_t=512.9 m/s, At=10.84A_t=10.84 cm²; (c) V2=845.6V_2=845.6 m/s, A2=17.76A_2=17.76 cm², dt=37.2d_t=37.2 mm, d2=47.6d_2=47.6 mm.

✓ Answer checked by Claude Sonnet 5.5

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