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Condensation of steam on a vertical plate

Saturated steam at 100 °C condenses on a vertical plate 0.5 m high and 1 m wide kept at 80 °C. Using Nusselt's theory, calculate (a) the average heat transfer coefficient, (b) the heat transfer rate, (c) the condensate mass flow rate per hour and (d) the film Reynolds number at the bottom. Properties of saturated liquid at film temperature 90 °C: rho_l = 965.3 kg/m^3, k_l = 0.675 W/m K, mu_l = 314.8 x 10^-6 Pa s. At 100 °C: h_fg = 2257 kJ/kg, rho_v = 0.598 kg/m^3.

(a) Average coefficient (Nusselt)

ΔT=100−80=20\Delta T = 100 - 80 = 20 K, L=0.5L = 0.5 m, g=9.81g = 9.81 m/s2^2.

hˉ=0.943[ρl(ρl−ρv) g hfg kl3μl L ΔT]1/4=0.943[6.34×10123.148×10−3]1/4=0.943 [2.014×1015]1/4=0.943×6699=6317 W/m2K\begin{aligned} \bar h &= 0.943\left[\frac{\rho_l(\rho_l-\rho_v)\,g\,h_{fg}\,k_l^3}{\mu_l\,L\,\Delta T}\right]^{1/4}\\ &= 0.943\left[\frac{6.34\times10^{12}}{3.148\times10^{-3}}\right]^{1/4}\\ &= 0.943\,[2.014\times10^{15}]^{1/4} = 0.943\times6699\\ &= 6317\ \text{W/m}^2\text{K} \end{aligned}

(b) Heat transfer rate

Q=hˉA ΔT=6317×(0.5×1)×20=63 175 W=63.2 kWQ = \bar h A\,\Delta T = 6317\times(0.5\times1)\times20 = 63\,175\ \text{W} = 63.2\ \text{kW}

(c) Condensate rate

m˙=Qhfg=63 1752.257×106=0.0280 kg/s=100.8 kg/h\dot m = \frac{Q}{h_{fg}} = \frac{63\,175}{2.257\times10^6} = 0.0280\ \text{kg/s} = 100.8\ \text{kg/h}

(d) Film Reynolds number

Ref=4m˙b μl=4×0.02801×314.8×10−6=356Re_f = \frac{4\dot m}{b\,\mu_l} = \frac{4\times0.0280}{1\times314.8\times10^{-6}} = 356

RefRe_f lies between 30 and 1800, so the film is wavy laminar. Nusselt's equation is then conservative: ripples usually raise hˉ\bar h by about 20 percent (Kutateladze correction), so the true value may be near 7500 W/m2^2K.

Answer: hˉ≈6320 W/m2\bar h \approx 6320\ \text{W/m}^2K; Q≈63.2Q \approx 63.2 kW; m˙≈101\dot m \approx 101 kg/h; Ref≈356Re_f \approx 356 (wavy).

✓ Answer checked by Claude Sonnet 5.5

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