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Torsion of a thin open channel section

Short answer

Using narrow rectangle approximation, J = Σ b_i t_i^3/3 = 27680 mm^4. Maximum shear stress: 43.4 MPa in web, 57.8 MPa in flanges. Twist per metre: 0.0903 rad/m (5.17°/m). Torque: web 52.0 N m, each flange 74.0 N m.

A thin-walled open channel is made of a web 100 mm ×\times 6 mm and two flanges each 60 mm ×\times 8 mm (the dimensions are length ×\times thickness of each strip). It is subjected to a torque of 200 N m. Using the narrow rectangle approximation find the maximum shear stress in the web and in the flanges, the angle of twist per metre, and the torque shared by each strip. Take G=80G = 80 GPa.

Method

For a thin open section, the section behaves like a set of narrow rectangles. Each strip has the same twist per unit length θ\theta, and carries a torque in proportion to its Ji=biti3/3J_i = b_it_i^3/3 (membrane analogy).

J=∑biti33,θ=TGJ,τi=T tiJ,Ti=T JiJJ = \sum \frac{b_it_i^3}{3},\qquad \theta = \frac{T}{GJ},\qquad \tau_i = \frac{T\,t_i}{J},\qquad T_i = T\,\frac{J_i}{J}

Torsion constant

Jweb=100×633=216003=7200 mm4Jflange=60×833=307203=10240 mm4 (each)J=7200+2(10240)=27680 mm4\begin{aligned} J_{web} &= \frac{100\times6^3}{3} = \frac{21600}{3} = 7200\ \text{mm}^4 \\ J_{flange} &= \frac{60\times8^3}{3} = \frac{30720}{3} = 10240\ \text{mm}^4\ \text{(each)} \\ J &= 7200 + 2(10240) = 27680\ \text{mm}^4 \end{aligned}

Shear stress

T=200 N m=2×105T = 200\ \text{N m} = 2\times10^5 N mm.

τweb=TtwJ=2×105×627680=43.35 MPaτflange=2×105×827680=57.80 MPa\begin{aligned} \tau_{web} &= \frac{Tt_w}{J} = \frac{2\times10^5\times6}{27680} = 43.35\ \text{MPa} \\ \tau_{flange} &= \frac{2\times10^5\times8}{27680} = 57.80\ \text{MPa} \end{aligned}

The maximum shear stress, 57.857.8 MPa, occurs at the long edges of the thicker flanges.

Twist

θ=TGJ=2×10580×103×27680=9.03×10−5 rad/mm=0.0903 rad/m=5.17∘/m\theta = \frac{T}{GJ} = \frac{2\times10^5}{80\times10^3\times27680} = 9.03\times10^{-5}\ \text{rad/mm} = 0.0903\ \text{rad/m} = 5.17^\circ\text{/m}

Torque shared by strips

StripJiJ_i (mm4^4)Torque TiT_i (N m)Share
Web720052.026.0 %
Each flange1024074.037.0 %
Total27680200100 %

(The two flanges together carry 74.0 percent.)

The calculation neglects the stress concentration at the re-entrant corners and the extra stiffness at junctions; a correction factor (about 1.1 to 1.3 for rolled sections) is used for rolled channels and angles.

Answer: τweb=43.4\tau_{web} = 43.4 MPa, τflange,max=57.8\tau_{flange,max} = 57.8 MPa, θ=0.0903\theta = 0.0903 rad/m (5.17∘5.17^\circ/m); torque shared: web 52.052.0 N m, each flange 74.074.0 N m.

✓ Answer checked by Claude Sonnet 5.5

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