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Fuel cell voltage, efficiency and hydrogen use

Short answer

Reversible voltage Erev = –ΔG/(nF) = 1.229 V; max thermodynamic efficiency = ΔG/ΔH = 83%. Stack power = 50×0.65×40 = 1300 W; voltage efficiency = 0.65/1.229 = 52.9%. H2 consumtion = (50×40)/(2×96485) × 2.016 = 0.0752 kg/h. Heat = 50×40×(1.481-0.65) = 1662 W.

A hydrogen-oxygen fuel cell stack has 50 cells in series. Each cell operates at 0.65 V and the stack current is 40 A. Take ΔG=−237.2\Delta G = -237.2 kJ/mol and ΔH=−285.8\Delta H = -285.8 kJ/mol (higher heating value) for the formation of liquid water, F=96 485F = 96\,485 C/mol. Calculate (a) the reversible cell voltage and the maximum thermodynamic efficiency, (b) the stack power and voltage efficiency, (c) the hydrogen consumption in kg/h, and (d) the heat generated in the stack.

(a) Reversible voltage and efficiency

Two electrons are transferred per H₂ molecule (n=2n = 2).

Erev=−ΔGnF=237 2002(96 485)=1.229 VE_{rev} = \frac{-\Delta G}{nF} = \frac{237\,200}{2(96\,485)} = 1.229\ \text{V} ηth,max=ΔGΔH=237.2285.8=0.830  (83 %)\eta_{th,max} = \frac{\Delta G}{\Delta H} = \frac{237.2}{285.8} = 0.830 \;(83\ \%)

(b) Stack power and voltage efficiency

Vstack=50×0.65=32.5 V,P=VI=32.5×40=1300 WV_{stack} = 50 \times 0.65 = 32.5\ \text{V}, \qquad P = V I = 32.5 \times 40 = 1300\ \text{W} ηV=0.651.229=0.529  (52.9 %)\eta_V = \frac{0.65}{1.229} = 0.529 \;(52.9\ \%)

Efficiency on the basis of the HHV: η=0.65285 800/(2×96 485)=0.651.481=43.9 %\eta = \dfrac{0.65}{285\,800/(2 \times 96\,485)} = \dfrac{0.65}{1.481} = 43.9\ \%.

(c) Hydrogen consumption (Faraday's law)

n˙H2=NInF=50×402×96 485=0.01036 mol/s\dot n_{H_2} = \frac{N I}{nF} = \frac{50 \times 40}{2 \times 96\,485} = 0.01036\ \text{mol/s} m˙=0.01036×2.016=0.02090 g/s=75.2 g/h=0.0752 kg/h\dot m = 0.01036 \times 2.016 = 0.02090\ \text{g/s} = 75.2\ \text{g/h} = 0.0752\ \text{kg/h}

(d) Heat generated

The heat generated is the difference between the energy released at the thermoneutral (HHV) voltage, 1.481 V per cell, and the electrical output at 0.65 V:

Q=NI(1.481−0.65)=50×40×0.831=1662 WQ = N I (1.481 - 0.65) = 50 \times 40 \times 0.831 = 1662\ \text{W}

Answer: Erev=1.229E_{rev} = 1.229 V, ηmax=83 %\eta_{max} = 83\ \%; P=1.30P = 1.30 kW, ηV=52.9 %\eta_V = 52.9\ \% (43.9 % on HHV); H₂ use =0.0752= 0.0752 kg/h; heat ≈1.66\approx 1.66 kW.

✓ Answer checked by Claude Opus 5.5 (high effort)

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