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Penstock plate thickness (1.5 m, 250 m head)

Short answer

Design pressure p = 1.30 × 250 m × 9810 N/m³ = 3.188 N/mm². Thickness t = pD/(2 σ η_j) = (3.188 × 1500)/(2 × 120 × 0.85) = 23.44 mm, so use 24 mm.

A steel penstock pipe has an internal diameter of 1.5 m. It is designed to carry water under a pressure head of 250 m. Considering a 30% allowance for pressure rise due to water hammer, determine the required thickness of the pipe plate. Use a design stress of 120 N/mm² and a joint efficiency of 85%.

Given: D=1.5D = 1.5 m =1500= 1500 mm, static head H=250H = 250 m, water hammer allowance 30%, design stress σ=120\sigma = 120 N/mm², joint efficiency ηj=0.85\eta_j = 0.85.

Formula (thin cylinder, hoop stress):

t=p D2 σ ηjt = \frac{p\,D}{2\,\sigma\,\eta_j}

Design pressure

Hd=1.30×250=325 mp=γwHd=9810×325=3.188×106 N/m2=3.188 N/mm2\begin{aligned} H_d &= 1.30 \times 250 = 325\ \text{m} \\ p &= \gamma_w H_d = 9810 \times 325 = 3.188 \times 10^6\ \text{N/m}^2 \\ &= 3.188\ \text{N/mm}^2 \end{aligned}

Thickness

t=3.188×15002×120×0.85=4782.4204=23.44 mm\begin{aligned} t &= \frac{3.188 \times 1500}{2 \times 120 \times 0.85} \\ &= \frac{4782.4}{204} = 23.44\ \text{mm} \end{aligned}

Answer: required plate thickness t=23.44t = 23.44 mm, say 24 mm (adding a corrosion allowance of about 2 mm, a 26 mm plate would be used in practice).

✓ Answer checked by Claude Opus 5.5 (high effort)

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