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Single-phase Cu cable for three loads

Short answer

Using the current-moment method, total current is 130 A, required area for 2% drop is 56.94 mm². The given table’s largest cable is 50 mm² (90 A) insufficient alone, so use two 50 mm² Cu cables in parallel per conductor, giving 2.62 V drop (1.14%).

Calculate the appropriate size of Cu cable for a single phase circuit of 230V connecting three loads. The loads 10kW and 12kW heaters at a distance of 75m and 35m from the supply end and one 10HP motor at a pf of 0.8 lagging at a distance of 70m from the supply end. The permissible voltage drop is 2% of the rated voltage. Necessary table is given below.

Conductor area in sq. mm11.52.54610162550
Current rating in Amp101318203040507090

The cable must carry the total current from the supply end and keep the voltage drop at the farthest point within 2 %. Since the loads are distributed along the run, the drop is found by the current-moment method.

Assumptions: 10 HP is the motor output with η taken as 1 (not given); heaters are at unity pf; ρ (Cu) = 0.0178 Ω·mm²/m; drop in both go and return conductors (2-wire circuit), reactance neglected.

Load currents

10 kW heater (75 m): I = 10000 / 230       = 43.48 A
12 kW heater (35 m): I = 12000 / 230       = 52.17 A
10 HP motor  (70 m): P = 10 × 746 = 7460 W
                     I = 7460 / (230 × 0.8) = 40.54 A

Total current at supply end

I = 43.48 + 52.17 + 40.54 (0.8 − j0.6)
  = 128.08 − j24.33
|I| = 130.38 A   (arithmetic sum 136.20 A)

The largest cable in the table (50 mm², 90 A) cannot carry 130.38 A, so one cable from the table is not enough by current rating.

Voltage drop condition

Allowed drop = 2 % of 230 = 4.60 V
Σ I·cosφ·L = 52.17×35 + 40.54×0.8×70 + 43.48×75
           = 1826.09 + 2270.43 + 3260.87
           = 7357.39 A·m
ΔV = 2 ρ Σ(I cosφ L) / A ≤ 4.60
A ≥ 2 × 0.0178 × 7357.39 / 4.60 = 56.94 mm²

Selection

OptionRating (A)ΔV (V)OK?
1 × 50 mm²905.24No (current and drop)
2 × 50 mm² in parallel1802.62Yes
1 × 70 mm² (standard, not in table)about 110–200 by type3.74Drop OK; check rating

Answer: required area ≥ 56.94 mm² and current ≈ 130 A; using the given table, use two 50 mm² Cu cables in parallel per conductor (100 mm² total, 180 A, drop 2.62 V = 1.14 %). A single 70 mm² or 95 mm² Cu cable could be used if its rating (from a fuller table) exceeds 130 A.

✓ Answer checked by Claude Opus 5.5 (high effort)

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