- 2077 Chaitra · 4 marks
Single-phase Cu cable for three loads
Short answer
Using the current-moment method, total current is 130 A, required area for 2% drop is 56.94 mm². The given table’s largest cable is 50 mm² (90 A) insufficient alone, so use two 50 mm² Cu cables in parallel per conductor, giving 2.62 V drop (1.14%).
Calculate the appropriate size of Cu cable for a single phase circuit of 230V connecting three loads. The loads 10kW and 12kW heaters at a distance of 75m and 35m from the supply end and one 10HP motor at a pf of 0.8 lagging at a distance of 70m from the supply end. The permissible voltage drop is 2% of the rated voltage. Necessary table is given below.
| Conductor area in sq. mm | 1 | 1.5 | 2.5 | 4 | 6 | 10 | 16 | 25 | 50 |
|---|---|---|---|---|---|---|---|---|---|
| Current rating in Amp | 10 | 13 | 18 | 20 | 30 | 40 | 50 | 70 | 90 |
The cable must carry the total current from the supply end and keep the voltage drop at the farthest point within 2 %. Since the loads are distributed along the run, the drop is found by the current-moment method.
Assumptions: 10 HP is the motor output with η taken as 1 (not given); heaters are at unity pf; ρ (Cu) = 0.0178 Ω·mm²/m; drop in both go and return conductors (2-wire circuit), reactance neglected.
Load currents
10 kW heater (75 m): I = 10000 / 230 = 43.48 A
12 kW heater (35 m): I = 12000 / 230 = 52.17 A
10 HP motor (70 m): P = 10 × 746 = 7460 W
I = 7460 / (230 × 0.8) = 40.54 A
Total current at supply end
I = 43.48 + 52.17 + 40.54 (0.8 − j0.6)
= 128.08 − j24.33
|I| = 130.38 A (arithmetic sum 136.20 A)
The largest cable in the table (50 mm², 90 A) cannot carry 130.38 A, so one cable from the table is not enough by current rating.
Voltage drop condition
Allowed drop = 2 % of 230 = 4.60 V
Σ I·cosφ·L = 52.17×35 + 40.54×0.8×70 + 43.48×75
= 1826.09 + 2270.43 + 3260.87
= 7357.39 A·m
ΔV = 2 ρ Σ(I cosφ L) / A ≤ 4.60
A ≥ 2 × 0.0178 × 7357.39 / 4.60 = 56.94 mm²
Selection
| Option | Rating (A) | ΔV (V) | OK? |
|---|---|---|---|
| 1 × 50 mm² | 90 | 5.24 | No (current and drop) |
| 2 × 50 mm² in parallel | 180 | 2.62 | Yes |
| 1 × 70 mm² (standard, not in table) | about 110–200 by type | 3.74 | Drop OK; check rating |
Answer: required area ≥ 56.94 mm² and current ≈ 130 A; using the given table, use two 50 mm² Cu cables in parallel per conductor (100 mm² total, 180 A, drop 2.62 V = 1.14 %). A single 70 mm² or 95 mm² Cu cable could be used if its rating (from a fuller table) exceeds 130 A.
✓ Answer checked by Claude Opus 5.5 (high effort)
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