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Heat balance sheet of a diesel engine

Short answer

Fuel energy 163.3 kW; brake work 50 kW (30.6%), cooling water 48.9 kW (29.9%), exhaust sensible heat 33.2 kW (20.3%), unaccounted losses 31.3 kW (19.2%).

What is a heat balance sheet of an engine? A four-cylinder diesel engine develops a brake power of 50 kW. The fuel consumption is 14 kg/h with a calorific value of 42 000 kJ/kg. The cooling water flow is 50 kg/min with a temperature rise of 14 K. The air-fuel ratio is 22:1 by mass and the exhaust gases leave at 380 degrees C while the ambient temperature is 27 degrees C. Take cpw=4.187c_{pw} = 4.187 kJ/kg K and cp,exh=1.05c_{p,exh} = 1.05 kJ/kg K. Prepare the heat balance sheet in kW and in per cent.

Heat balance sheet

It is an account of the fuel energy supplied to an engine and how it is distributed: brake work, coolant, exhaust gases, and the unaccounted losses (radiation, friction heat to oil, incomplete combustion). It shows where the energy goes and how to improve the engine, and is prepared for a test at a stated load and speed, usually on a per minute or per second (kW) basis.

Heat supplied

Qs=143600×42 000=163.3 kWQ_s = \frac{14}{3600} \times 42\,000 = 163.3\ \text{kW}

Heat distribution

Brake work=50 kWQw=5060×4.187×14=48.85 kWm˙exh=m˙f+m˙a=14×(1+22)3600=0.0894 kg/sQexh=0.0894×1.05×(380−27)=33.15 kWQunacc=163.33−50−48.85−33.15=31.33 kW\begin{aligned} \text{Brake work} &= 50\ \text{kW} \\ Q_w &= \frac{50}{60} \times 4.187 \times 14 = 48.85\ \text{kW} \\ \dot{m}_{exh} &= \dot{m}_f + \dot{m}_a = \frac{14 \times (1 + 22)}{3600} = 0.0894\ \text{kg/s} \\ Q_{exh} &= 0.0894 \times 1.05 \times (380 - 27) = 33.15\ \text{kW} \\ Q_{unacc} &= 163.33 - 50 - 48.85 - 33.15 = 31.33\ \text{kW} \end{aligned}

The exhaust heat is the sensible heat above the ambient temperature.

Balance sheet

ItemkW%
Heat in fuel163.3100
Heat converted to brake work50.030.6
Heat to cooling water48.929.9
Heat carried by exhaust gas33.220.3
Unaccounted losses (by difference)31.319.2
Total163.3100

Answer: brake work 30.6%, cooling water 29.9%, exhaust 20.3%, unaccounted 19.2% of the 163.3 kW supplied.

✓ Answer checked by Claude Opus 5.5 (high effort)

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