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Engine test: four-cylinder at 2000 rpm

Short answer

Brake power = 39.24 kW (net tension 40 kgf, circumference 3 m, 2000 rpm). Indicated power = 49.05 kW (65.75 hp). Brake thermal efficiency = 22.42%, imep = 4.65 bar, bsfc = 0.382 kg/kWh.

In a test for four cylinders, four stroke diesel engine has a diameter of 120 mm, stroke = 140 mm, speed of engine = 2000 rpm, fuel consumption rate 15 kg/hour, calorific value of fuel = 42 MJ/kg. Difference in tension on either side of brake pulley = 40 kgf, brake circumference = 3.0m. If the mechanical efficiency is 80% then determine: i) Indicated horse power ii) Brake thermal efficiency iii) Indicated mean effective pressure iv) Brake specific fuel consumption

Data: 4 cylinders, four-stroke, D=0.12D = 0.12 m, L=0.14L = 0.14 m, N=2000N = 2000 rpm, m˙f=15\dot m_f = 15 kg/h, CV = 42 000 kJ/kg, net tension =40= 40 kgf, brake circumference =3.0= 3.0 m, ηm=0.80\eta_m = 0.80.

Brake drum radius: R=3.02π=0.4775R = \dfrac{3.0}{2\pi} = 0.4775 m (no rope size given, so this is taken as effective radius). Net force: F=40×9.81=392.4F = 40 \times 9.81 = 392.4 N.

Brake power:

BP=2πNFR60=F×circumference×N60=392.4×3.0×200060=39 240 W=39.24 kWBP = \frac{2\pi N F R}{60} = F \times \frac{\text{circumference} \times N}{60} = 392.4 \times \frac{3.0 \times 2000}{60} = 39\,240\ \text{W} = 39.24\ \text{kW}

i) Indicated horse power

IP=BPηm=39.240.80=49.05 kWIP = \frac{BP}{\eta_m} = \frac{39.24}{0.80} = 49.05\ \text{kW}

With 1 hp = 0.746 kW: IHP=49.05/0.746=65.75IHP = 49.05/0.746 = 65.75 hp (66.69 metric hp if 1 hp = 735.5 W).

ii) Brake thermal efficiency

Q˙=153600×42 000=175 kWηbth=39.24175=0.2242=22.42%\begin{aligned} \dot Q &= \frac{15}{3600}\times 42\,000 = 175\ \text{kW} \\ \eta_{bth} &= \frac{39.24}{175} = 0.2242 = 22.42\% \end{aligned}

iii) Indicated mean effective pressure

A=π4(0.12)2=0.011310 m2,n=N2=1000, k=4pm=60 IPLAnk=60×49 0500.14×0.011310×1000×4=4.647×105 N/m2=4.65 bar\begin{aligned} A &= \frac{\pi}{4}(0.12)^2 = 0.011310\ \text{m}^2,\quad n = \frac{N}{2} = 1000,\ k = 4 \\ p_m &= \frac{60\,IP}{L A n k} = \frac{60 \times 49\,050}{0.14 \times 0.011310 \times 1000 \times 4} \\ &= 4.647\times10^5\ \text{N/m}^2 = 4.65\ \text{bar} \end{aligned}

iv) Brake specific fuel consumption

bsfc=1539.24=0.3823 kg/kWhbsfc = \frac{15}{39.24} = 0.3823\ \text{kg/kWh}

Answer: IHP = 49.05 kW (65.75 hp), ηbth\eta_{bth} = 22.42 %, imep = 4.65 bar, bsfc = 0.382 kg/kWh.

✓ Answer checked by Claude Opus 5.5 (high effort)

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