Skip to main content

Engine test: four-cylinder at 1800 rpm

Short answer

Using net brake load 392.4 N and brake circumference 3 m at 1800 rpm gives BP=35.32 kW; fuel heat=146.67 kW. With ηm=90%, IP=39.24 kW, giving ηbth=24.08%, ηith=26.75%. For four-stroke n=15, IMEP=6.94 bar; BSFC=0.340 kg/kWh.

In a test for four-cylinders, four-stroke engine has a diameter of 100 mm, Stroke = 120 mm, Speed of engine = 1800 rpm, fuel consumption of 0.2 kg/min, calorific value of fuel is 44000 kJ/kg. Difference in tension on either side of brake pulley = 40 kg, Brake circumference is 300 cm. if the mechanical efficiency is 90%, determine i) Brake thermal efficiency. ii) Indicated thermal efficiency. iii) Indicated mean effective pressure. iv) Brake specific fuel consumption.

Data: 4 cylinders (k=4k = 4), four-stroke, D=0.1D = 0.1 m, L=0.12L = 0.12 m, N=1800N = 1800 rpm, m˙f=0.2\dot m_f = 0.2 kg/min, CV=44000CV = 44000 kJ/kg, net brake load (W−S)=40(W-S) = 40 kg, brake circumference πDb=3\pi D_b = 3 m, ηm=0.9\eta_m = 0.9. Take g=9.81 m/s2g = 9.81\ \text{m/s}^2.

Brake power

(W−S)=40×9.81=392.4 NBP=(W−S) πDb N60=392.4×3×180060=35.32 kW\begin{aligned} (W-S) &= 40\times9.81 = 392.4\ \text{N} \\ BP &= \frac{(W-S)\,\pi D_b\,N}{60} = \frac{392.4\times3\times1800}{60} = 35.32\ \text{kW} \end{aligned}

Heat supplied by fuel

m˙f=0.260=0.003333 kg/s,Q=m˙f×CV=0.003333×44000=146.67 kW\dot m_f = \frac{0.2}{60} = 0.003333\ \text{kg/s},\qquad Q = \dot m_f\times CV = 0.003333\times44000 = 146.67\ \text{kW}

i) Brake thermal efficiency

ηbth=BPQ=35.32146.67=24.08 %\eta_{bth} = \frac{BP}{Q} = \frac{35.32}{146.67} = 24.08\ \%

ii) Indicated thermal efficiency

IP=BPηm=35.320.9=39.24 kWηith=IPQ=39.24146.67=26.75 %\begin{aligned} IP &= \frac{BP}{\eta_m} = \frac{35.32}{0.9} = 39.24\ \text{kW} \\ \eta_{ith} &= \frac{IP}{Q} = \frac{39.24}{146.67} = 26.75\ \% \end{aligned}

(Check: ηith=ηbth/ηm\eta_{ith} = \eta_{bth}/\eta_m.)

iii) Indicated mean effective pressure

For a four-stroke engine, power strokes per second per cylinder n=N/(2×60)=15n = N/(2\times60) = 15.

A=π4(0.1)2=7.854×10−3 m2IP=pmi L A n kpmi=39.24×1030.12×7.854×10−3×15×4=6.939×105 N/m2=6.94 bar\begin{aligned} A &= \frac{\pi}{4}(0.1)^2 = 7.854\times10^{-3}\ \text{m}^2 \\ IP &= p_{mi}\,L\,A\,n\,k \\ p_{mi} &= \frac{39.24\times10^3}{0.12\times7.854\times10^{-3}\times15\times4} = 6.939\times10^5\ \text{N/m}^2 = 6.94\ \text{bar} \end{aligned}

iv) Brake specific fuel consumption

BSFC=m˙f (kg/h)BP=0.2×6035.32=1235.32=0.340 kg/kWhBSFC = \frac{\dot m_f\ (\text{kg/h})}{BP} = \frac{0.2\times60}{35.32} = \frac{12}{35.32} = 0.340\ \text{kg/kWh}

Answer: ηbth\eta_{bth} = 24.08 %, ηith\eta_{ith} = 26.75 %, IMEP = 6.94 bar, BSFC = 0.340 kg/kWh (BP = 35.32 kW).

✓ Answer checked by Claude Opus 5.5 (high effort)

All Power Plant Equipment chapter 5 questions →