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Engine test: four-cylinder with rope radius

Short answer

Drum radius is 0.4775 m, effective radius 0.5025 m, giving torque 197.17 N m; BP=37.165 kW and IP=41.295 kW. With heat input 146.67 kW, brake thermal efficiency is 25.34% and indicated thermal efficiency is 28.16%. Imep is 7.30 bar and bsfc is 0.323 kg/kWh.

In a test for four-cylinders, four stroke engine has a diameter of 100mm, stroke = 120mm, speed of engine = 1800 rpm, fuel consumption of 0.2 kg/min, calorific value of fuel is 44000 kJ/Kg. Difference in tension on either side of brake pulley = 40 kg, Brake circumference is 300cm and the radius of the pulley rope is 25mm. If the mechanical efficiency is 90%. Determine: (i) Brake-thermal efficiency, (ii) Indicated thermal efficiency, (iii) Indicated mean effective pressure, and (iv) Brake specific fuel consumption.

Data: 4 cylinders, four-stroke, D=0.1D = 0.1 m, L=0.12L = 0.12 m, N=1800N = 1800 rpm, m˙f=0.2\dot m_f = 0.2 kg/min, CV = 44 000 kJ/kg, net rope tension (W−S)=40(W - S) = 40 kgf, brake circumference = 3.0 m, rope radius = 25 mm, ηm=0.90\eta_m = 0.90.

Brake power

Drum radius from circumference: Rd=3.02π=0.4775R_d = \dfrac{3.0}{2\pi} = 0.4775 m. Effective radius (to rope centre): Re=0.4775+0.025=0.5025R_e = 0.4775 + 0.025 = 0.5025 m. Net force: F=40×9.81=392.4F = 40 \times 9.81 = 392.4 N.

T=FRe=392.4×0.5025=197.17 N mBP=2πNT60=2π×1800×197.1760=37.165 kWIP=BPηm=37.1650.9=41.295 kW\begin{aligned} T &= F R_e = 392.4 \times 0.5025 = 197.17\ \text{N m} \\ BP &= \frac{2\pi N T}{60} = \frac{2\pi \times 1800 \times 197.17}{60} = 37.165\ \text{kW} \\ IP &= \frac{BP}{\eta_m} = \frac{37.165}{0.9} = 41.295\ \text{kW} \end{aligned}

Heat supplied: m˙f CV=0.260×44 000=146.67\dot m_f\, CV = \dfrac{0.2}{60} \times 44\,000 = 146.67 kW.

(i) Brake thermal efficiency

ηbth=37.165146.67=0.2534=25.34%\eta_{bth} = \frac{37.165}{146.67} = 0.2534 = 25.34\%

(ii) Indicated thermal efficiency

ηith=41.295146.67=0.2816=28.16%\eta_{ith} = \frac{41.295}{146.67} = 0.2816 = 28.16\%

(iii) Indicated mean effective pressure

For a four-stroke, kk-cylinder engine: IP=pmLA(N/2)k60IP = \dfrac{p_m L A (N/2) k}{60}.

A=π4(0.1)2=7.854×10−3 m2pm=60 IPLA(N/2)k=60×41 2950.12×7.854×10−3×900×4=7.302×105 N/m2=7.30 bar\begin{aligned} A &= \frac{\pi}{4}(0.1)^2 = 7.854\times10^{-3}\ \text{m}^2 \\ p_m &= \frac{60\, IP}{L A (N/2) k} = \frac{60 \times 41\,295}{0.12 \times 7.854\times10^{-3} \times 900 \times 4} \\ &= 7.302\times10^5\ \text{N/m}^2 = 7.30\ \text{bar} \end{aligned}

(iv) Brake specific fuel consumption

bsfc=0.2×6037.165=1237.165=0.3229 kg/kWhbsfc = \frac{0.2 \times 60}{37.165} = \frac{12}{37.165} = 0.3229\ \text{kg/kWh}

Answer: ηbth\eta_{bth} = 25.34 %, ηith\eta_{ith} = 28.16 %, imep = 7.30 bar, bsfc = 0.323 kg/kWh (BP = 37.17 kW, IP = 41.30 kW).

✓ Answer checked by Claude Opus 5.5 (high effort)

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