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Goodman and Soderberg lines for shafts

Short answer

Soderberg line: σm/Sy + σa/Se =1/n, using yield strength; Goodman line: σm/Sut + σa/Se =1/n, using ultimate strength. Soderberg is more conservative and protects against yielding; Goodman is less conservative and closer to test data. For shaft design under combined loads, equivalent stresses from distortion energy are substituted. Stress concentration factor Kf is applied to alternating stress.

Draw a fatigue diagram (mean stress against alternating stress) showing the Soderberg and modified Goodman lines. Write the equations of both lines and the factor of safety expressions, and compare their use in shaft design.

In a fatigue diagram the mean stress σm\sigma_m is plotted on the horizontal axis and the alternating stress σa\sigma_a on the vertical axis. A line is drawn to show the combinations of stress that the material can bear for infinite life.

 sigma_a
    ^
 Se *
    |\ ' .
    | \     ' .      Goodman line
    |  \        ' .
    |   \ Soderberg   ' .
    |    \  line          ' .
    +-----*-------------------*----> sigma_m
          Sy                  Sut

(Soderberg line: from SeS_e on the vertical axis to SyS_y on the horizontal axis. Goodman line: from SeS_e to SutS_{ut}. The Soderberg line is the lower one.)

Equations

Soderberg line (based on yield strength):

σmSy+σaSe=1n\frac{\sigma_m}{S_y} + \frac{\sigma_a}{S_e} = \frac{1}{n}

Modified Goodman line (based on ultimate strength):

σmSut+σaSe=1n\frac{\sigma_m}{S_{ut}} + \frac{\sigma_a}{S_e} = \frac{1}{n}

where nn is the factor of safety and SeS_e is the corrected endurance limit. The stress concentration factor KfK_f is applied to the alternating component (and, for brittle materials, also to the mean component).

Comparison

PointSoderbergGoodman
Static limit usedYield strength SyS_yUltimate strength SutS_{ut}
PositionLower, more conservativeHigher, closer to test data
Protects against yieldingYes (the line lies inside the yield limit)Not by itself; a yield check is also needed
UseShafts and ductile parts where yielding is not allowedFatigue design of ductile or brittle parts when somewhat less conservatism is acceptable

For a shaft with bending and torsion, the stresses are combined using the distortion energy theory: the equivalent mean and alternating stresses are found and substituted in the line equation.

✓ Answer checked by Claude Opus 5.5 (high effort)

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