Skip to main content

Materials in pavement layers

Short answer

Subgrade uses compacted soil (CBR ≥5%); sub-base, granular material like GSB; base, WBM, WMM or bituminous macadam; binder course, DBM; surface, bituminous concrete or SDBC. Rigid pavements have a concrete slab over DLC. Stronger, costlier materials are placed in upper layers.

Explain the materials used in different layers of the road pavement.

A flexible pavement consists of layers, each made of materials suited to the stress at that level. Materials are specified in NRS 2070 / DoR Standard Specifications and IRC.

LayerFunctionMaterials
Subgrade (top 500 mm of soil)Foundation, supports pavementNatural/compacted soil with CBR at least 5%; improved with lime/cement or granular material
Sub-baseDistributes load, drainage, frost protectionNatural gravel, moorum, crushed stone, granular sub-base (GSB), stabilised soil
Base courseMain load-bearing and distributionWater-bound macadam (WBM), wet-mix macadam (WMM), crushed aggregate, bituminous macadam/DBM, cement/lime stabilised
Binder courseLinks base and surface, gives strengthDBM, bituminous macadam
Surface / wearing courseTakes traffic, waterproof, skid-resistantBituminous concrete (BC), SDBC, premix carpet, surface dressing, mastic asphalt, cement concrete

Rigid pavement layers

  • Subgrade, granular sub-base, dry lean concrete (DLC) base and pavement quality concrete (PQC) slab of M30-M40 concrete, with dowel and tie bars and joint sealants.

Binders and other materials

  • Bitumen (VG-30, 60/70), cutback, emulsion for tack coat and prime coat; cement, lime, fly ash for stabilisation; geotextiles and geogrids; steel in reinforcement.

The materials get stronger and costlier upwards, so cheaper local materials are used in lower layers.

✓ Answer checked by Claude Opus 5.5 (high effort)

All Transportation Engineering I chapter 6 questions →