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Gear ratios of a four-speed car

Short answer

First-gear ratio = 3.28; second = 2.21, third = 1.49 in geometric progression. Maximum speed in top direct gear at 5500 rpm is about 162 km/h. Available tractive force 5426 N exceeds required 4440 N, so wheels do not slip on the 30% slope.

A car of loaded mass 1500 kg has an engine giving a maximum torque of 120 N m. The final drive ratio is 4.1, the transmission efficiency is 88%, the effective wheel radius is 0.32 m and the rolling resistance coefficient is 0.015. The car must climb a gradient of 30% (tan of slope = 0.3) in first gear; air resistance may be neglected. The top gear is direct (ratio 1) and the gearbox has four forward speeds in geometric progression. Find (a) the first-gear ratio, (b) the second and third gear ratios, and (c) the maximum speed in top gear if the engine can run at 5500 rpm. Also check that the drive wheels can transmit the required tractive force if 55% of the weight is on the driving wheels and the tyre-road friction coefficient is 0.7.

Take g=9.81 m/s2g = 9.81\ \text{m/s}^2, W=mg=14715W = mg = 14715 N.

(a) First-gear ratio

Slope angle θ=tan⁡−1(0.3)=16.70∘\theta = \tan^{-1}(0.3) = 16.70^\circ; sin⁡θ=0.2873\sin\theta = 0.2873, cos⁡θ=0.9578\cos\theta = 0.9578.

Tractive force needed (gradient plus rolling resistance):

F=W(sin⁡θ+fcos⁡θ)=14715 (0.2873+0.015×0.9578)=4440 N\begin{aligned} F &= W(\sin\theta + f\cos\theta) \\ &= 14715\,(0.2873 + 0.015\times0.9578) = 4440\ \text{N} \end{aligned}

Torque at the wheels: Tw=Fr=4440×0.32=1421 N mT_w = F r = 4440 \times 0.32 = 1421\ \text{N m}.

Overall ratio from engine to wheels:

Go=TwTe η=1421120×0.88=13.45G_o = \frac{T_w}{T_e\,\eta} = \frac{1421}{120\times0.88} = 13.45

First-gear ratio of the gearbox:

G1=GoGf=13.454.1=3.28G_1 = \frac{G_o}{G_f} = \frac{13.45}{4.1} = 3.28

(b) Intermediate ratios (GP)

For four speeds, G1,G2,G3,G4=G1, G1/k, G1/k2, G1/k3G_1, G_2, G_3, G_4 = G_1,\ G_1/k,\ G_1/k^2,\ G_1/k^3 with G4=1G_4 = 1:

k=(3.28)1/3=1.486k = (3.28)^{1/3} = 1.486
GearGearbox ratioOverall ratio (x 4.1)
13.2813.45
22.219.05
31.496.09
41.004.10

(c) Maximum speed in top gear

Engine speed ωe=5500×2π/60=575.96\omega_e = 5500\times2\pi/60 = 575.96 rad/s.

v=ωe rG4Gf=575.96×0.321×4.1=44.95 m/s=161.8 km/hv = \frac{\omega_e\, r}{G_4 G_f} = \frac{575.96\times0.32}{1\times4.1} = 44.95\ \text{m/s} = 161.8\ \text{km/h}

Traction check

Maximum tractive force available =μ (0.55 Wcos⁡θ)=0.7×0.55×14715×0.9578=5426= \mu\,(0.55\,W\cos\theta) = 0.7\times0.55\times14715\times0.9578 = 5426 N.

Since 5426>44405426 > 4440 N, the wheels do not slip on the 30% slope.

Answer: G1=3.28G_1 = 3.28; G2=2.21G_2 = 2.21, G3=1.49G_3 = 1.49; top speed about 162 km/h; traction is sufficient (5426 N available against 4440 N required).

✓ Answer checked by Claude Opus 5.5 (high effort)

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