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Maintenance, rehabilitation, reconstruction; rigid failures

Short answer

Maintenance preserves serviceability (patching, sealing). Rehabilitation restores structural strength (overlay, recycling). Reconstruction builds new pavement. Rigid failures: transverse cracking (shrinkage, late sawing), corner breaks (pumping, unsupported corner), faulting (step at joint, poor load transfer), pumping, spalling, blow-up (blocked expansion joints).

Describe the term maintenance, rehabilitation and reconstruction. Describe the typical types of rigid pavement failure with sketches where possible.

Maintenance, rehabilitation and reconstruction

TermMeaningExamplesAim
MaintenanceRegular works to keep the road in serviceable condition without improving the original designPatching, crack sealing, drain cleaning, resealing, regravellingPreserve the existing condition and slow deterioration
RehabilitationWorks that restore the structural strength and extend the life of an existing pavement, usually after major distressStructural overlay (by deflection/IRC:81), recycling, partial reconstruction of failed areas, wideningRaise the load capacity to carry the traffic of the next design period
ReconstructionComplete or near-complete removal and rebuilding of the pavement layers (and sometimes the geometry) at the end of its lifeRemoving all pavement layers and rebuilding to a new designProvide a new pavement with a full design life

Typical failures of rigid pavement

Typical types of failure of a cement concrete pavement:

FailureDescriptionCause
Transverse crackingCracks across the slabLate sawing of joints, joint spacing too long, thin slab, restrained shrinkage
Longitudinal crackingCracks along the laneDifferential settlement, warping, thin slab, poor subgrade support
Corner break (corner crack)A triangular piece cut off at the slab corner by a crack meeting both edges, usually within about 1.5 m of the cornerLoad at an unsupported corner, loss of support (pumping), poor load transfer
Diagonal crackingCrack at about 45 degreesHeavy corner loads, settlement
Punch-out / shattered slabSlab breaks into many piecesHeavy repeated loads, weak sub-base
FaultingStep between slabs at a jointPumping, poor load transfer (dowel failure)
PumpingEjection of water and fines at jointsWater under the slab, loose subgrade, heavy traffic
SpallingBreaking of joint edgesIncompressible material in joints, weak concrete, dowel misalignment
Blow-up (buckling)Slab lifts and shatters in hot weatherBlocked expansion joints, insufficient expansion gap
Scaling and crazingFlaking and map cracks on the surfaceOver-finishing, poor curing, freeze-thaw
Joint seal failureLoss of sealant, weeds in jointsAged sealant, poor installation
 Faulting at a joint        Corner break
        ______              +-------------+
 ______|  step              |             |
     joint                  |             |
                            |   crack ->  /
                            +-----------/-+

Remedies include full-depth repair, slab replacement, dowel retrofit, grinding of faults, crack and joint resealing, undersealing (grouting) to fill voids, and improving drainage.

✓ Answer checked by Claude Opus 5.5 (high effort)

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