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Repair vs rehabilitation; rigid pavement failures

Short answer

Repair fixes localized defects (e.g., patching potholes) for short-term function; rehabilitation restores structural capacity along a whole length (e.g., overlay) for long-term improvement. Typical rigid pavement failures: transverse and longitudinal cracking, corner breaks, punch-outs, faulting, pumping, spalling, blow-up, scaling, and joint seal failure, caused by load, temperature, and poor support.

Differentiate between Repair and Rehabilitation of highways. Explain about different types of typical rigid pavement failures. Draw a sketches wherever applicable.

Repair vs rehabilitation of highways

BasisRepairRehabilitation
MeaningCorrecting local defects to restore functionRestoring or upgrading the structural capacity of a whole length
ScaleLocalised: patches, crack sealing, joint resealingExtended: overlay, slab replacement, recycling
CauseIsolated damageGeneral structural deterioration or increased traffic
Cost and effectLow cost, short-term effectHigh cost, long-term effect
ExamplePatching potholes; repairing spalled joints100 mm bituminous overlay; concrete overlay; replacement of failed slabs

Types of failure of rigid pavement

Typical types of failure of a cement concrete pavement:

FailureDescriptionCause
Transverse crackingCracks across the slabLate sawing of joints, joint spacing too long, thin slab, restrained shrinkage
Longitudinal crackingCracks along the laneDifferential settlement, warping, thin slab, poor subgrade support
Corner break (corner crack)A triangular piece cut off at the slab corner by a crack meeting both edges, usually within about 1.5 m of the cornerLoad at an unsupported corner, loss of support (pumping), poor load transfer
Diagonal crackingCrack at about 45 degreesHeavy corner loads, settlement
Punch-out / shattered slabSlab breaks into many piecesHeavy repeated loads, weak sub-base
FaultingStep between slabs at a jointPumping, poor load transfer (dowel failure)
PumpingEjection of water and fines at jointsWater under the slab, loose subgrade, heavy traffic
SpallingBreaking of joint edgesIncompressible material in joints, weak concrete, dowel misalignment
Blow-up (buckling)Slab lifts and shatters in hot weatherBlocked expansion joints, insufficient expansion gap
Scaling and crazingFlaking and map cracks on the surfaceOver-finishing, poor curing, freeze-thaw
Joint seal failureLoss of sealant, weeds in jointsAged sealant, poor installation
 Faulting at a joint        Corner break
        ______              +-------------+
 ______|  step              |             |
     joint                  |             |
                            |   crack ->  /
                            +-----------/-+

Remedies include full-depth repair, slab replacement, dowel retrofit, grinding of faults, crack and joint resealing, undersealing (grouting) to fill voids, and improving drainage.

✓ Answer checked by Claude Opus 5.5 (high effort)

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