- Practice · 6 marks
Geometry of a twist drill
Short answer
A twist drill has two helical flutes and two cutting lips. Typical angles: point angle 118° for general steel, helix angle about 30°, lip clearance 8–15°, chisel edge angle 120–135° (135° preferred).
Draw and label a twist drill and explain its geometry. State typical values of point angle, helix angle, lip clearance angle and chisel edge angle.
A twist drill is a rotary cutting tool with two helical flutes and two cutting lips, used to produce round holes.
shank body (flutes) point
|<---->|<------------------->|<-------->
====== | /////////////// | /\
tang | helical flutes | / \ lips
\/ chisel edge
Main parts
- Shank: straight (small drills, held in a chuck) or Morse taper (large drills, with a tang that drives and helps ejection).
- Body: carries two helical flutes that form the cutting edges, carry chips out and let coolant in.
- Land: raised strip following the flute; the margin on it guides the drill and keeps diameter.
- Web: central core thickness between flutes; it increases toward the shank for strength.
- Point: cone formed by two lips and the chisel edge.
Geometry angles
| Feature | Typical value | Role |
|---|---|---|
| Point (included) angle | 118° for general steel and iron; 135° to 140° for hard materials; 90° for plastics, 130° for brass | Controls cutting action and thrust |
| Helix angle | 24° to 32° (about 30° general) | Rake angle at the lip; chip removal |
| Lip clearance angle | 8° to 15° | Prevents the heel rubbing behind the lip |
| Chisel edge angle | 120° to 135° | Depends on lip clearance; 135° preferred |
- The two lips must be equal in length and angle; otherwise the hole will be oversize and the drill may break.
- The chisel edge does not cut but pushes metal sideways, producing high thrust; web thinning reduces it.
✓ Answer checked by Claude Opus 5.5 (high effort)
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