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Stepped shaft: angle of twist at free end

Short answer

Internal torques: 15 kN·m (segment 1), 5 kN·m (segment 2). Using φ=TL/GJ, φ₁=0.03479 rad, φ₂=0.08733 rad. Total twist at free end = 0.1221 rad = 7.00°.

For the following shaft, obtain the angle of twist at free end. [Figure: shaft fixed at the left end; G=0.9×105 N/mm2G = 0.9\times10^5\ \text{N/mm}^2; first segment of diameter 110 mm, length 3 m, with a 10 kNm torque applied at its right end; second segment of diameter 60 mm, length 2 m, with a 5 kNm torque at the free end.]

Reading of the figure: fixed at the left; segment 1: d=110d = 110 mm, L=3L = 3 m, with a 10 kN·m torque at its right end; segment 2: d=60d = 60 mm, L=2L = 2 m, with a 5 kN·m torque at the free end, both in the same sense. G=0.9×105 N/mm2G = 0.9\times10^5\ \text{N/mm}^2.

Internal torques

  • Segment 2: T2=5T_2 = 5 kN·m
  • Segment 1: T1=10+5=15T_1 = 10 + 5 = 15 kN·m

Polar moments

J1=π32(110)4=1.4374×107 mm4,J2=π32(60)4=1.2723×106 mm4J_1 = \frac{\pi}{32}(110)^4 = 1.4374\times10^{7}\ \text{mm}^4, \qquad J_2 = \frac{\pi}{32}(60)^4 = 1.2723\times10^{6}\ \text{mm}^4

Angle of twist

φ1=T1L1GJ1=(15×106)(3000)(0.9×105)(1.4374×107)=0.03479 rad\varphi_1 = \frac{T_1L_1}{GJ_1} = \frac{(15\times10^6)(3000)}{(0.9\times10^5)(1.4374\times10^{7})} = 0.03479\ \text{rad} φ2=T2L2GJ2=(5×106)(2000)(0.9×105)(1.2723×106)=0.08733 rad\varphi_2 = \frac{T_2L_2}{GJ_2} = \frac{(5\times10^6)(2000)}{(0.9\times10^5)(1.2723\times10^{6})} = 0.08733\ \text{rad} φ=φ1+φ2=0.12211 rad=6.997∘\varphi = \varphi_1 + \varphi_2 = 0.12211\ \text{rad} = 6.997^\circ

Answer: angle of twist at the free end =0.1221= 0.1221 rad =7.00∘= 7.00^\circ.

✓ Answer checked by Claude Opus 5.5 (high effort)

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