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Modulus of toughness and resilience (250 kN)

Short answer

Original area = 78.54 mm²; yield stress = 1527.89 N/mm², ultimate stress = 3183.10 N/mm², strain = 8/300 = 0.02667. Modulus of resilience Ur = ½ × 1527.89 × 0.02667 = 20.37 N/mm² (MJ/m³); modulus of toughness Ut ≈ (1527.89+3183.10)/2 × 0.02667 = 62.81 N/mm² (MJ/m³).

A mild steel specimen of 10 mm diameter and 300 mm long, which resists the maximum tensile load of 250 kN at 2 mm diameter. If the material resists 120 kN yield load by elongating 8 mm, then what is the modulus of toughness (printed 'roughness') and resilience?

Given: d=10d = 10 mm, L=300L = 300 mm, Pu=250P_u = 250 kN, Py=120P_y = 120 kN, elongation δ=8\delta = 8 mm.

Assumptions: the stresses are based on the original area A0A_0 (the 2 mm diameter at maximum load is the neck diameter and does not change A0A_0). The question gives only one elongation (8 mm), so this strain is used for both moduli. The modulus of resilience is the elastic energy per unit volume up to yield, and the modulus of toughness is taken as the approximate area under the curve (average of yield and ultimate stress times strain). The data give stresses far above those of real mild steel, but they are used as given.

A0=π4(10)2=78.54 mm2σy=120×10378.54=1527.89 N/mm2σu=250×10378.54=3183.10 N/mm2ε=8300=0.02667\begin{aligned} A_0 &= \frac{\pi}{4}(10)^2 = 78.54\ \text{mm}^2\\ \sigma_y &= \frac{120\times10^3}{78.54} = 1527.89\ \text{N/mm}^2\\ \sigma_u &= \frac{250\times10^3}{78.54} = 3183.10\ \text{N/mm}^2\\ \varepsilon &= \frac{8}{300} = 0.02667 \end{aligned}

Modulus of resilience (elastic limit taken at yield):

Ur=12σyε=12(1527.89)(0.02667)=20.37 N/mm2U_r = \tfrac12\sigma_y\varepsilon = \tfrac12(1527.89)(0.02667) = 20.37\ \text{N/mm}^2

Modulus of toughness:

Ut≈σy+σu2 ε=1527.89+3183.102(0.02667)=62.81 N/mm2U_t \approx \frac{\sigma_y+\sigma_u}{2}\,\varepsilon = \frac{1527.89+3183.10}{2}(0.02667) = 62.81\ \text{N/mm}^2

Answer: Modulus of resilience = 20.37 N/mm² (MJ/m³); modulus of toughness ≈ 62.81 N/mm² (MJ/m³).

✓ Answer checked by Claude Opus 5.5 (high effort)

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