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Tensile test numerical, 40 mm specimen

Short answer

Area = 1256.64 mm²; elastic loading gives E = 31.83/0.01 = 3183.1 N/mm². Resilience Ur = σy²/(2E) = 127.32²/(2×3183.1) = 2.55 N/mm² (MJ/m³). Toughness Ut ≈ (127.32+190.99)/2 × 0.25 = 39.79 N/mm² (MJ/m³) using fracture strain (250‑200)/200=0.25.

The following observations were made during a tensile test on a mild steel specimen 40 mm diameter and 200 mm long. Given: 2 mm elongation with 40 kN load (within limit of proportionality); yield load = 160 kN; maximum load = 240 kN; length of specimen at fracture = 250 mm. Determine the modulus of toughness and resilience.

Given: d=40d = 40 mm, L0=200L_0 = 200 mm; in the elastic range P=40P = 40 kN gives δ=2\delta = 2 mm; Py=160P_y = 160 kN; Pu=240P_u = 240 kN; Lf=250L_f = 250 mm.

Step 1: area and stresses

A0=π4(40)2=1256.64 mm2σy=160×1031256.64=127.32 N/mm2σu=240×1031256.64=190.99 N/mm2\begin{aligned} A_0 &= \frac{\pi}{4}(40)^2 = 1256.64\ \text{mm}^2\\ \sigma_y &= \frac{160\times10^3}{1256.64} = 127.32\ \text{N/mm}^2\\ \sigma_u &= \frac{240\times10^3}{1256.64} = 190.99\ \text{N/mm}^2 \end{aligned}

Step 2: modulus of elasticity (from the elastic reading)

σ=40×1031256.64=31.83 N/mm2,ε=2200=0.01,E=31.830.01=3183.1 N/mm2\sigma = \frac{40\times10^3}{1256.64} = 31.83\ \text{N/mm}^2,\quad \varepsilon = \frac{2}{200} = 0.01,\quad E = \frac{31.83}{0.01} = 3183.1\ \text{N/mm}^2

Step 3: modulus of resilience (up to yield)

Ur=σy22E=(127.32)22(3183.1)=2.546 N/mm2U_r = \frac{\sigma_y^2}{2E} = \frac{(127.32)^2}{2(3183.1)} = 2.546\ \text{N/mm}^2

Step 4: modulus of toughness

Strain at fracture: εf=250−200200=0.25\varepsilon_f = \dfrac{250-200}{200} = 0.25. Taking the average of yield and ultimate stress over the whole strain:

Ut≈σy+σu2 εf=127.32+190.992(0.25)=39.79 N/mm2U_t \approx \frac{\sigma_y+\sigma_u}{2}\,\varepsilon_f = \frac{127.32+190.99}{2}(0.25) = 39.79\ \text{N/mm}^2

Answer: Modulus of resilience = 2.55 N/mm² (MJ/m³); modulus of toughness ≈ 39.79 N/mm² (MJ/m³).

✓ Answer checked by Claude Opus 5.5 (high effort)

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