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Modulus of toughness and resilience (300 kN)

Short answer

Original area = 78.54 mm²; yield stress = 1909.86 N/mm², ultimate stress = 3819.72 N/mm², strain = 10/400 = 0.025. Modulus of resilience = ½ × 1909.86 × 0.025 = 23.87 N/mm² (MJ/m³); modulus of toughness ≈ (1909.86+3819.72)/2 × 0.025 = 71.62 N/mm² (MJ/m³).

A mild steel specimen of 10 mm diameter and 400 mm long, which resists the maximum tensile load of 300 kN at 2 mm diameter. If the material resists 150 kN yield load by elongating 10 mm, then what is the modulus of toughness (printed 'roughness') and resilience?

Given: d=10d = 10 mm, L=400L = 400 mm, Pu=300P_u = 300 kN, Py=150P_y = 150 kN, elongation δ=10\delta = 10 mm.

Assumptions: stresses are based on the original area A0A_0 (the 2 mm diameter at maximum load is the neck diameter and does not change A0A_0). The question gives only one elongation (10 mm), so this strain is used for both moduli. The elastic energy is taken up to yield, and the modulus of toughness is taken as the approximate area under the curve (average of yield and ultimate stress times strain).

A0=π4(10)2=78.54 mm2σy=150×10378.54=1909.86 N/mm2σu=300×10378.54=3819.72 N/mm2ε=10400=0.025\begin{aligned} A_0 &= \frac{\pi}{4}(10)^2 = 78.54\ \text{mm}^2\\ \sigma_y &= \frac{150\times10^3}{78.54} = 1909.86\ \text{N/mm}^2\\ \sigma_u &= \frac{300\times10^3}{78.54} = 3819.72\ \text{N/mm}^2\\ \varepsilon &= \frac{10}{400} = 0.025 \end{aligned}

Modulus of resilience:

Ur=12σyε=12(1909.86)(0.025)=23.87 N/mm2U_r = \tfrac12\sigma_y\varepsilon = \tfrac12(1909.86)(0.025) = 23.87\ \text{N/mm}^2

Modulus of toughness:

Ut≈σy+σu2 ε=1909.86+3819.722(0.025)=71.62 N/mm2U_t \approx \frac{\sigma_y+\sigma_u}{2}\,\varepsilon = \frac{1909.86+3819.72}{2}(0.025) = 71.62\ \text{N/mm}^2

Answer: Modulus of resilience = 23.87 N/mm² (MJ/m³); modulus of toughness ≈ 71.62 N/mm² (MJ/m³).

✓ Answer checked by Claude Opus 5.5 (high effort)

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