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Slow cooling of 1.2% C steel

Short answer

Slow cooling yields a network of pro-eutectoid cementite and pearlite. Mass fractions: 7.45% pro-eutectoid cementite, 92.55% pearlite. In 1 kg: 74.5 g cementite, 925.5 g pearlite; total ferrite 822.8 g, cementite 177.2 g.

A hypereutectoid steel contains 1.2 wt% carbon. Explain its microstructure development on slow cooling from the austenite region, and calculate (a) the mass fraction of pro-eutectoid cementite and pearlite just below the eutectoid temperature, (b) the amount of each in 1 kg of steel, and (c) the total mass of ferrite and cementite.

Microstructure development

  1. At high temperature the alloy is austenite of 1.2% C.
  2. On cooling to the Acm_{cm} line (about 900 °C for 1.2% C), austenite becomes saturated with carbon and pro-eutectoid cementite precipitates, mostly as a network along the austenite grain boundaries.
  3. The remaining austenite loses carbon and reaches 0.76% C at 727 °C.
  4. At 727 °C it transforms to pearlite.
  5. Room-temperature structure: cementite network + pearlite. The network makes the steel hard and brittle, which is why such steels are spheroidise-annealed.

Lever rule (just below 727 °C)

Pro-eutectoid cementite (tie line 0.76 to 6.67):

WFe3C′=1.20−0.766.67−0.76=0.445.91=0.0745W_{Fe_3C'} = \frac{1.20 - 0.76}{6.67 - 0.76} = \frac{0.44}{5.91} = 0.0745

Pearlite:

WP=6.67−1.206.67−0.76=5.475.91=0.9255W_{P} = \frac{6.67 - 1.20}{6.67 - 0.76} = \frac{5.47}{5.91} = 0.9255

(b) In 1 kg

Pro-eutectoid cementite = 0.0745 kg = 74.5 g; pearlite = 0.9255 kg = 925.5 g.

(c) Total phases

WFe3C=1.20−0.0226.67−0.022=1.1786.648=0.1772(177.2 g)W_{Fe_3C} = \frac{1.20 - 0.022}{6.67 - 0.022} = \frac{1.178}{6.648} = 0.1772 \quad (177.2\ \text{g}) Wα=1−0.1772=0.8228(822.8 g)W_{\alpha} = 1 - 0.1772 = 0.8228 \quad (822.8\ \text{g})

Answer: pro-eutectoid cementite 7.45%, pearlite 92.55%; per kg: 74.5 g cementite network + 925.5 g pearlite; total ferrite 822.8 g and total cementite 177.2 g.

✓ Answer checked by Claude Opus 5.5 (high effort)

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