Skip to main content

Cooling of 3% C cast iron

Short answer

Primary austenite dendrites form first, then remaining liquid solidifies as ledeburite at 1147°C. Just above 1147°C: 60.2% primary austenite, 39.8% liquid (ledeburite). Just below: 81.0% austenite, 19.0% cementite.

Describe the solidification and cooling of a 3 wt% C hypoeutectic white cast iron from the liquid state. Calculate the fractions of primary austenite and eutectic (ledeburite) just above 1147 °C, and the total cementite and austenite just below 1147 °C. Take austenite 2.14% C, eutectic liquid 4.3% C, cementite 6.67% C.

Cooling path

  1. Above the liquidus, the alloy is liquid.
  2. Between the liquidus and 1147 °C, primary austenite dendrites separate; the liquid becomes richer in carbon, reaching 4.3% C at 1147 °C.
  3. At 1147 °C the remaining liquid undergoes the eutectic reaction L→γ+Fe3CL \rightarrow \gamma + \text{Fe}_3\text{C}, giving ledeburite.
  4. Below 1147 °C, the austenite loses carbon as secondary cementite and at 727 °C reaches 0.76% C and transforms to pearlite.
  5. At room temperature: pearlite (dendrites) + cementite + transformed ledeburite. The structure is hard and brittle white cast iron.

Fractions just above 1147 °C

Primary austenite (tie line 2.14 to 4.3):

Wγ′=4.3−3.04.3−2.14=1.32.16=0.602W_{\gamma'} = \frac{4.3 - 3.0}{4.3 - 2.14} = \frac{1.3}{2.16} = 0.602

Liquid, which becomes ledeburite:

WL=3.0−2.144.3−2.14=0.862.16=0.398W_{L} = \frac{3.0 - 2.14}{4.3 - 2.14} = \frac{0.86}{2.16} = 0.398

Phases just below 1147 °C

Total cementite (tie line 2.14 to 6.67):

WFe3C=3.0−2.146.67−2.14=0.864.53=0.190W_{Fe_3C} = \frac{3.0 - 2.14}{6.67 - 2.14} = \frac{0.86}{4.53} = 0.190 Wγ=1−0.190=0.810W_{\gamma} = 1 - 0.190 = 0.810
StageResult
Just above 1147 °C60.2% primary γ\gamma, 39.8% liquid
Just below 1147 °C81.0% austenite, 19.0% cementite

Answer: primary austenite 60.2% and ledeburite 39.8%; just below 1147 °C austenite 81.0% and cementite 19.0%.

✓ Answer checked by Claude Opus 5.5 (high effort)

All Material Science chapter 6 questions →