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Cylindrical shell with joint efficiencies: change in dimensions

Short answer

Deformation uses solid plate stresses: σ_c=40 MPa, σ_l=20 MPa. Joint efficiencies increase local stresses but not strain. δd=0.0425 mm, δL=0.100 mm, δV=46.63 cm³. Joint stresses 47.06 and 30.77 MPa.

A cylindrical shell of 260mm external diameter 2.5 m length and 5mm wall thickness is subjected to internal pressure of 1.60 MPa. Calculate the change in diameter, length and volume of the cylinder if the cylinder has a longitudinal joint (85% efficiency) and circumferential joint (65% efficiency). Take Young's modulus = 200GPa and Poisson's ratio = 0.3

Data: external diameter 260 mm, t=5t = 5 mm, so internal diameter d=260−2(5)=250d = 260 - 2(5) = 250 mm; L=2500L = 2500 mm, p=1.6 MPap = 1.6\ \text{MPa}, E=2×105 MPaE = 2\times10^5\ \text{MPa}, ν=0.3\nu = 0.3, longitudinal joint efficiency ηl=0.85\eta_l = 0.85, circumferential joint efficiency ηc=0.65\eta_c = 0.65.

Stresses

In the solid plate (away from the joints):

σc=pd2t=1.6(250)2(5)=40.0 MPa,σl=pd4t=20.0 MPa\sigma_c = \frac{pd}{2t} = \frac{1.6(250)}{2(5)} = 40.0\ \text{MPa}, \qquad \sigma_l = \frac{pd}{4t} = 20.0\ \text{MPa}

At the joints (for strength, the efficiency reduces the effective resisting area):

σc,joint=pd2tηl=40.00.85=47.06 MPa,σl,joint=pd4tηc=20.00.65=30.77 MPa\sigma_{c,joint} = \frac{pd}{2t\eta_l} = \frac{40.0}{0.85} = 47.06\ \text{MPa}, \qquad \sigma_{l,joint} = \frac{pd}{4t\eta_c} = \frac{20.0}{0.65} = 30.77\ \text{MPa}

Changes in dimensions

The joint efficiencies affect only the local stress at the riveted or welded seams. The overall deformation of the shell is governed by the stresses in the solid plate, so the efficiencies are not used in the strain calculation.

εc=40.0−0.3(20.0)2×105=1.700×10−4,εl=20.0−0.3(40.0)2×105=4.000×10−5\varepsilon_c = \frac{40.0-0.3(20.0)}{2\times10^5} = 1.700\times10^{-4}, \qquad \varepsilon_l = \frac{20.0-0.3(40.0)}{2\times10^5} = 4.000\times10^{-5} δd=εcd=0.04250 mm,δL=εlL=0.10000 mm\delta d = \varepsilon_c d = 0.04250\ \text{mm}, \qquad \delta L = \varepsilon_l L = 0.10000\ \text{mm} εv=2εc+εl=3.800×10−4,V=π4(250)2(2500)=1.2272×108 mm3\varepsilon_v = 2\varepsilon_c + \varepsilon_l = 3.800\times10^{-4}, \qquad V = \frac{\pi}{4}(250)^2(2500) = 1.2272\times10^{8}\ \text{mm}^3 δV=εvV=46633.0 mm3=46.63 cm3\delta V = \varepsilon_v V = 46633.0\ \text{mm}^3 = 46.63\ \text{cm}^3

Answer: δd=0.0425\delta d = 0.0425 mm, δL=0.1000\delta L = 0.1000 mm, δV=46.63\delta V = 46.63 cm³ (all increases).

✓ Answer checked by Claude Opus 5.5 (high effort)

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