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Cylindrical shell with spherical ends: volume change

Short answer

Cylinder hoop stress 25 N/mm², longitudinal 12.5 N/mm², volumetric strain 2.5×10⁻⁴ gives ΔV_cyl=7854 mm³. Sphere stress 12.5 N/mm², strain 4.6875×10⁻⁵ gives ΔV_s=589 mm³. Total volume increase ≈8.44 cm³.

The cylindrical shell is 1 m long and has diameter 200 mm. The metal thickness is 6 mm, it has spherical ends. Calculate the change in volume, if the internal pressure is raised to 1.5 N/mm21.5\ \text{N/mm}^2. Take E=2×105 N/mm2E = 2\times10^5\ \text{N/mm}^2 and Poisson's ratio is 0.25.

Assumption: the 1 m length is the cylindrical portion; the two spherical (hemispherical) ends have the same diameter, 200 mm, and thickness, 6 mm. Total change in volume = change in the cylindrical part + change in the two ends (which together make one full sphere).

Data: d=200d = 200 mm, t=6t = 6 mm, L=1000L = 1000 mm, p=1.5 N/mm2p = 1.5\ \text{N/mm}^2, E=2×105 N/mm2E = 2\times10^5\ \text{N/mm}^2, ν=0.25\nu = 0.25.

Cylindrical part

σc=pd2t=25.00 N/mm2,σl=pd4t=12.50 N/mm2\sigma_c = \frac{pd}{2t} = 25.00\ \text{N/mm}^2, \qquad \sigma_l = \frac{pd}{4t} = 12.50\ \text{N/mm}^2 εc=25.00−0.25(12.50)2×105=1.0938×10−4,εl=12.50−0.25(25.00)2×105=3.1250×10−5\varepsilon_c = \frac{25.00 - 0.25(12.50)}{2\times10^5} = 1.0938\times10^{-4}, \qquad \varepsilon_l = \frac{12.50 - 0.25(25.00)}{2\times10^5} = 3.1250\times10^{-5} εv=2εc+εl=2.5000×10−4,Vcyl=π4(200)2(1000)=3.1416×107 mm3\varepsilon_v = 2\varepsilon_c + \varepsilon_l = 2.5000\times10^{-4}, \quad V_{cyl} = \frac{\pi}{4}(200)^2(1000) = 3.1416\times10^{7}\ \text{mm}^3 δVcyl=2.5000×10−4×3.1416×107=7854.0 mm3\delta V_{cyl} = 2.5000\times10^{-4}\times3.1416\times10^{7} = 7854.0\ \text{mm}^3

Spherical ends (one complete sphere)

σ=pd4t=12.50 N/mm2,ε=σE(1−ν)=4.6875×10−5\sigma = \frac{pd}{4t} = 12.50\ \text{N/mm}^2, \qquad \varepsilon = \frac{\sigma}{E}(1-\nu) = 4.6875\times10^{-5} Vs=πd36=4.1888×106 mm3,δVs=3εVs=589.0 mm3V_s = \frac{\pi d^3}{6} = 4.1888\times10^{6}\ \text{mm}^3, \qquad \delta V_s = 3\varepsilon V_s = 589.0\ \text{mm}^3

Total

δV=7854.0+589.0=8443.0 mm3=8.44 cm3\delta V = 7854.0 + 589.0 = 8443.0\ \text{mm}^3 = 8.44\ \text{cm}^3

Answer: increase in volume ≈8.44 cm3\approx 8.44\ \text{cm}^3.

✓ Answer checked by Claude Opus 5.5 (high effort)

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