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Diameter to thickness ratio for stress limit

Short answer

Solving for D/t from hoop stress limit of 20 MPa yields D/t ≈ 15.2. Wave speed is 1318 m/s, so closure is rapid for t_c ≤ 0.76 s.

In a pipe of length 500 m and uniform circular cross-section, water flows at a steady velocity of 2 m/s and discharges to atmosphere through a valve. Under steady conditions the static head just before the valve is 300 m. Calculate the ratio of internal diameter to wall thickness of the pipe so that, when the valve is completely and instantaneously closed, the increase in circumferential stress is limited to 20 MPa, and determine the maximum time for which the closure could be described as rapid. The bulk modulus of water = 2 GPa, and the elastic modulus of the pipe material = 200 GPa.

Data. L=500L = 500 m, V0=2V_0 = 2 m/s, static head 300 m, instantaneous valve closure, increase of circumferential stress Δσ≤20\Delta\sigma \le 20 MPa, K=2K = 2 GPa, E=200E = 200 GPa. Let x=D/tx = D/t.

Relations

Wave speed: c=K/ρ1+KEDt=1414.21+0.01xc = \dfrac{\sqrt{K/\rho}}{\sqrt{1 + \dfrac{K}{E}\dfrac{D}{t}}} = \dfrac{1414.2}{\sqrt{1 + 0.01x}} (since K/E=0.01K/E = 0.01).

Pressure rise: Δp=ρcV0=1000(2)c=2000c\Delta p = \rho cV_0 = 1000(2)c = 2000c.

Hoop stress increase (thin-walled pipe): Δσ=Δp D2t=Δp x2\Delta\sigma = \dfrac{\Delta p\,D}{2t} = \dfrac{\Delta p\,x}{2}.

Solve for D/tD/t

Δσ=x2⋅2000(1414.2)1+0.01x=20×106  ⇒  x1+0.01x=40×1062000(1414.2)=14.142\Delta\sigma = \frac{x}{2}\cdot\frac{2000(1414.2)}{\sqrt{1 + 0.01x}} = 20\times10^6 \;\Rightarrow\; \frac{x}{\sqrt{1 + 0.01x}} = \frac{40\times10^6}{2000(1414.2)} = 14.142

Square both sides: x2=200(1+0.01x)=200+2xx^2 = 200(1 + 0.01x) = 200 + 2x, so

x2−2x−200=0  ⇒  x=1+201=15.18x^2 - 2x - 200 = 0 \;\Rightarrow\; x = 1 + \sqrt{201} = 15.18 Dt≈15.2\boxed{\frac{D}{t} \approx 15.2}

Maximum time for rapid closure

Wave speed with this thickness:

c=1414.21+0.01(15.18)=1317.7 m/sc = \frac{1414.2}{\sqrt{1 + 0.01(15.18)}} = 1317.7\ \text{m/s}

(then Δp=1000(1317.7)(2)=2.64\Delta p = 1000(1317.7)(2) = 2.64 MPa, and Δσ=20.0\Delta\sigma = 20.0 MPa, as required; the maximum pressure is 2.943+2.64=5.582.943 + 2.64 = 5.58 MPa.)

Closure is rapid if its time tc≤2Lct_c \le \dfrac{2L}{c}:

tc≤2(500)1317.7=0.759 st_c \le \frac{2(500)}{1317.7} = 0.759\ \text{s}

Answer: D/t≈15.2D/t \approx 15.2 (wall thickness is about 1/15 of the diameter); closure is rapid for tc≤0.76t_c \le 0.76 s.

✓ Answer checked by Claude Opus 5.5 (high effort)

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