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Pipe wall stress for 3 s valve closure

Short answer

Velocity is 1.528 m/s, wave celerity 1237.5 m/s; 2L/c = 2.42 s < 3 s, so closure is gradual. Pressure rise Δp = ρLV/tc = 0.764 MPa; total pressure 2.726 MPa gives hoop stress σ = pD/2t = 56.8 MPa.

Water flows through a 25 cm diameter 1500 m long pipe at rate of 75 lps. The static pressure of water in the pipe is 200 m at the downstream end of the pipe and the thickness of the pipe material is 6 mm. If a valve at the downstream end closed in 3 sec estimate the stress in the pipe wall. Take Bulk modulus of water = 2.2×1092.2\times10^9 N/m² and Young's modulus of elasticity of steel = 2.1×10112.1\times10^{11} N/m².

The valve closure time is compared with the critical time 2L/c2L/c. If the closure is slower than 2L/c2L/c, the pressure rise is found from the gradual-closure formula Δp=ρLV/tc\Delta p=\rho L V/t_c. Hoop (circumferential) stress in the wall is then σ=pD/2t\sigma=pD/2t using the total pressure.

Given data

D=0.25D=0.25 m, L=1500L=1500 m, Q=0.075Q=0.075 m³/s, t=6t=6 mm, tc=3t_c=3 s, static head = 200 m, K=2.2×109K=2.2\times10^9 N/m², E=2.1×1011E=2.1\times10^{11} N/m².

Step 1: Velocity

A=π4(0.25)2=0.04909 m2,V=QA=0.0750.04909=1.528 m/sA=\frac{\pi}{4}(0.25)^2=0.04909\ \text{m}^2,\qquad V=\frac{Q}{A}=\frac{0.075}{0.04909}=1.528\ \text{m/s}

Step 2: Wave celerity in elastic pipe

c=K/ρ1+KDEt=2.2×109/10001+2.2×109×0.252.1×1011×0.006=1237.5 m/sc=\sqrt{\frac{K/\rho}{1+\dfrac{KD}{Et}}}=\sqrt{\frac{2.2\times10^9/1000}{1+\dfrac{2.2\times10^9\times0.25}{2.1\times10^{11}\times0.006}}}=1237.5\ \text{m/s}

Step 3: Type of closure

2Lc=2×15001237.5=2.42 s<tc=3 s\frac{2L}{c}=\frac{2\times1500}{1237.5}=2.42\ \text{s}<t_c=3\ \text{s}

So the closure is gradual (slow), and the Joukowsky value ρcV\rho cV does not apply.

Step 4: Pressure rise

Δp=ρLVtc=1000×1500×1.5283=763944 N/m2=0.764 MPa (=77.9 m of water)\Delta p=\frac{\rho L V}{t_c}=\frac{1000\times1500\times1.528}{3}=763944\ \text{N/m}^2=0.764\ \text{MPa}\ (=77.9\ \text{m of water})

Step 5: Stress in pipe wall

Static pressure ps=ρgh=1000×9.81×200=1.962p_s=\rho g h=1000\times9.81\times200=1.962 MPa.

Total pressure p=ps+Δp=1.962+0.764=2.726p=p_s+\Delta p=1.962+0.764=2.726 MPa.

σ=pD2t=2725944×0.252×0.006=56.79 MPa\sigma=\frac{pD}{2t}=\frac{2725944\times0.25}{2\times0.006}=56.79\ \text{MPa}

The stress due to the static head alone is 40.88 MPa; the water hammer adds 15.92 MPa.

Answer: pressure rise = 0.764 MPa (77.9 m); maximum hoop stress in pipe wall = 56.8 MPa (about 57 N/mm²).

✓ Answer checked by Claude Opus 5.5 (high effort)

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