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Hammer pressure for 4 s and 60 s closure

Short answer

Initial velocity 4.30 m/s, wave speed 952 m/s, critical time 6.72 s. 4 s closure (rapid): hammer pressure 4.09 MPa, hoop stress 286 MPa. 60 s closure (gradual): 0.229 MPa, stress 50.5 MPa. With allowable stress 110.3 MPa, minimum safe closure time is 11.4 s.

A steel pipeline (ϵ\epsilon = 0.046 mm) 61 cm in diameter and 3.2 km long laid freely at its lower end under a head of 61 m. What water-hammer pressure would develop if a valve at the outlet were closed in 4 sec? 60 sec? Wall thickness = 0.5 cm for both cases of closure. Compute the stress that would develop in the walls of the pipe near the valve. If the working stress of steel is taken as 16,000 psi, what would be the minimum time of safe closure? Consider Ewater=2.17×109E_{water} = 2.17\times10^9 N/m² and Ep=1.9×1011E_p = 1.9\times10^{11} N/m².

First, the velocity before closure is found from the head loss in the pipe. Then the closure time is compared with 2L/c2L/c: if tc<2L/ct_c<2L/c the closure is rapid (Δp=ρcV\Delta p=\rho cV); otherwise it is gradual (Δp=ρLV/tc\Delta p=\rho LV/t_c).

Assumptions

The pipe discharges freely at the outlet under a head H=61H=61 m. Take ν=10−6\nu=10^{-6} m²/s and g=9.81g=9.81 m/s². Losses = friction plus the exit velocity head.

Step 1: Initial velocity

ε/D=0.046×10−3/0.61=7.5×10−5\varepsilon/D=0.046\times10^{-3}/0.61=7.5\times10^{-5}. Solve

H=(1+fLD)V22gH=\left(1+f\frac{L}{D}\right)\frac{V^2}{2g}

with the Colebrook equation for ff (iterated): f=0.0121f=0.0121 at Re≈2.62×106Re\approx2.62\times10^6.

V=2×9.81×611+0.0121×3200/0.61=4.30 m/sV=\sqrt{\frac{2\times9.81\times61}{1+0.0121\times3200/0.61}}=4.30\ \text{m/s}

Step 2: Wave celerity

c=K/ρ1+KD/(Et)=2.17×1061+2.17×109×0.611.9×1011×0.005=952.2 m/sc=\sqrt{\frac{K/\rho}{1+KD/(Et)}}=\sqrt{\frac{2.17\times10^6}{1+\dfrac{2.17\times10^9\times0.61}{1.9\times10^{11}\times0.005}}}=952.2\ \text{m/s} 2Lc=6400952.2=6.72 s\frac{2L}{c}=\frac{6400}{952.2}=6.72\ \text{s}

Step 3: Hammer pressure

Static pressure: ps=ρgH=1000×9.81×61=0.598p_s=\rho g H=1000\times9.81\times61=0.598 MPa.

Closure in 4 s (<6.72<6.72 s, rapid):

Δp=ρcV=1000×952.2×4.30=4.09 MPa (417 m)\Delta p=\rho cV=1000\times952.2\times4.30=4.09\ \text{MPa}\ (417\ \text{m})

Closure in 60 s (>6.72>6.72 s, gradual):

Δp=ρLVtc=1000×3200×4.3060=0.229 MPa (23.4 m)\Delta p=\frac{\rho LV}{t_c}=\frac{1000\times3200\times4.30}{60}=0.229\ \text{MPa}\ (23.4\ \text{m})

Step 4: Stress in the pipe wall, σ=pD/2t\sigma=pD/2t

CaseTotal pressure ps+Δpp_s+\Delta p (MPa)Hoop stress (MPa)
Static only0.59836.5
4 s closure4.69286.3
60 s closure0.82850.5

Step 5: Minimum safe closure time

Working stress =16000=16000 psi =16000×6894.76=110.3=16000\times6894.76=110.3 MPa. Allowable pressure:

pall=2tσD=2×0.005×110.30.61=1.808 MPap_{all}=\frac{2t\sigma}{D}=\frac{2\times0.005\times110.3}{0.61}=1.808\ \text{MPa}

Allowable hammer rise =pall−ps=1.808−0.598=1.210=p_{all}-p_s=1.808-0.598=1.210 MPa. Using the gradual-closure formula:

tmin=ρLVΔpall=1000×3200×4.301210051=11.4 st_{min}=\frac{\rho LV}{\Delta p_{all}}=\frac{1000\times3200\times4.30}{1210051}=11.4\ \text{s}

This is greater than 2L/c=6.722L/c=6.72 s, so the gradual-closure formula is valid.

Answer: hammer pressure = 4.09 MPa for 4 s closure and 0.229 MPa for 60 s closure; wall stress = 286 MPa and 50.5 MPa respectively; minimum safe closure time ≈ 11.4 s.

The 4 s closure gives a stress far above the working stress, so it is unsafe.

✓ Answer checked by Claude Opus 5.5 (high effort)

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