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Current for wrought iron ring with and without air gap

Short answer

For B=0.159 T: (a) no air gap, mmf = 9.50 AT, current = 15.8 mA. (b) with 4 mm gap, iron mmf 9.37 AT plus gap mmf 506.6 AT gives total 516 AT, current required = 0.86 A.

A wrought iron bar of 30 cm long and 2 cm in diameter is bent into circular shape. It is wound 600 turns of winding. Calculate the current required to produce a flux of 0.05 mWb in the core in the following two cases: a) with no air gap b) with an air gap of 4 mm. Given that μr = 4000.

The bar length becomes the mean length of the ring. Area is that of a 2 cm diameter circle.

A=πd24=π(0.02)24=3.1416×10−4 m2A = \frac{\pi d^2}{4} = \frac{\pi (0.02)^2}{4} = 3.1416\times10^{-4}\ \text{m}^2 B=ϕA=0.05×10−33.1416×10−4=0.1592 TB = \frac{\phi}{A} = \frac{0.05\times10^{-3}}{3.1416\times10^{-4}} = 0.1592\ \text{T}

a) No air gap (li=0.30l_i = 0.30 m)

Hi=Bμ0μr=0.15924π×10−7×4000=31.66 AT/mNI=Hili=31.66×0.30=9.50 ATI=9.50600=0.0158 A\begin{aligned} H_i &= \frac{B}{\mu_0\mu_r} = \frac{0.1592}{4\pi\times10^{-7}\times4000} = 31.66\ \text{AT/m} \\ NI &= H_i l_i = 31.66\times0.30 = 9.50\ \text{AT} \\ I &= \frac{9.50}{600} = 0.0158\ \text{A} \end{aligned}

Answer (a): I ≈ 15.8 mA.

b) With a 4 mm air gap

The gap is cut from the same bar, so iron length li=0.30−0.004=0.296l_i = 0.30 - 0.004 = 0.296 m.

Hg=Bμ0=0.15924π×10−7=126651 AT/mATg=126651×0.004=506.6 ATATi=31.66×0.296=9.37 ATNI=506.6+9.37=516.0 ATI=516.0600=0.860 A\begin{aligned} H_g &= \frac{B}{\mu_0} = \frac{0.1592}{4\pi\times10^{-7}} = 126651\ \text{AT/m} \\ AT_g &= 126651\times0.004 = 506.6\ \text{AT} \\ AT_i &= 31.66\times0.296 = 9.37\ \text{AT} \\ NI &= 506.6 + 9.37 = 516.0\ \text{AT} \\ I &= \frac{516.0}{600} = 0.860\ \text{A} \end{aligned}

Answer (b): I ≈ 0.86 A.

A gap of only 4 mm raises the required current about 54 times, because the reluctance of air is 4000 times that of the same length of iron.

✓ Answer checked by Claude Opus 5.5 (high effort)

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